Fig. 57.—Arrangement for Matte and Slag Discharge from Settlers (T. C. C.)
There is usually a spray of water from a circular pipe which surrounds the settler near the top—this playing against the steel sides keeps the outside cool and protects the lining. The settler is roofed over with slag, except at the back where the stream of matte and slag enters, and also at those points where the slag overflows. The slag escapes over short launders attached to the top of the steel casing. The position of these discharges depends largely on the arrangement of tracks, size of furnace, temperature of working, and quality of products. Under modern conditions of high temperature and rapid working, they are situated as far away from the entrance as possible, thus giving fuller opportunities for very quiet settling in a large pool and affording gentle overflow of slag with little abrasive action on the linings. These outlets may be situated opposite to the entrance or at the sides. The discharge spouts for slag may be one or two in number, usually of cast-iron coated with thin clay, and often roughly hooded over with clay. They have replaceable cast-iron nose-pieces to facilitate repair after wearing down. The continual gentle stream of slag runs along launders, where it is either discharged into slag bogies and dumped, or much better, is met by a strong stream of water which immediately granulates it, and washes it along flumes to the dumps.
Fig. 58.—Tap-hole Casting and Detail for Settlers.
The matte tap-holes are generally two in number, situated close to the bottom of the settler, and usually at an angle of 120° from each other and from the entrance spout.