LECTURE IV.
Modern Copper Smelting Practice—Preliminary Treatment of Ores: Concentration, Briquetting, Sintering—The Principles of Copper Smelting—Roasting.
Modern Copper Smelting Practice.—Until recently, modern smelting practice has been understood to involve the production of a matte containing from 40 to 50 per cent. of copper, which is then bessemerised.
There are however proceeding at present (owing to the successful working of basic-lined converters) developments which indicate that such practice may, within a few years, be modified very considerably in the direction of the converter treatment of lower-grade mattes. Until such operations become successfully established and generally adopted, the production and subsequent bessemerising of 40 to 50 per cent. matte will be here dealt with as constituting modern practice; particularly since, generally speaking, the principles involved are equally applicable to the modified methods now being developed.
Preliminary Treatment of the Ore.—The factors which have to be considered in drawing up a scheme of treatment for the supply of ores shipped to a smelter are exceedingly numerous, and will be discussed in due order. There are no hard and fast principles which determine such schemes, yet a number of considerations must be noted concerning the treatment preliminary to the actual smelting of the ores.
Such preliminary treatment may include—
- A. Concentration or Wet Dressing.
- B. Agglomeration of Fines—(a) Briquetting, (b) Sintering.
- C. Roasting.
A. Concentration or Wet Dressing.—In treating the ores of copper, it may be noted that in general—
Native Ores, unless very massive, are usually dressed in a special manner peculiar to themselves—e.g., stamp-milling.