Fig. 18.—Section through Mechanically Rabbled Roaster Furnace
(illustrating Improvements for Protecting Driving Mechanism).
Brown Horse-Shoe Furnace operates on the same principle as the above, except that the hearth is bent round in order to save space.
Pearse-Turrett (1892 at Argo).—In this type of furnace the bed is curved round in the form of a circle. The rabbling ploughs are carried at the ends of arms which are attached to an upright rotating spindle. The spindle is set in the centre of the space enclosed by the circular hearth.
In all the above classes of furnace, the firing is done, when necessary, from fireplaces built at intervals along the sides of the furnace; either coal or gas being employed as fuel.
B. Rotating Hearths.—This type of furnace is still reverberatory, but instead of making use of mechanical rabbling, the hearth rotates, in order to give agitation to the materials and assist their discharge.
(a) Intermittent Working—The Brückner Roaster.—The details and working of this roaster are familiar. The furnace was invented in 1864 for gold and silver ore-roasting in Colorado, and was later introduced for the roasting of copper ores, being at one time the furnace most commonly used for the purpose. It was employed all over the Western States, and at one works alone, 56 were at one time in use.
The usual length was 18 feet 6 inches and the diameter, 8 feet 6 inches; giving an output of about 12 tons per twenty-four hours. It was furnished with a removable fireplace, used to start the roasting. The operation could then be allowed to proceed by itself, the fireplace being wheeled away to another hearth, and being eventually brought back to the first hearth for about three hours, in order to give the required higher finishing temperature. Several dust chambers were attached to this, as to all forms of roasting furnaces, which by their nature and manner of work are apt to produce considerable quantities of dust.
The advantages of the Brückner cylinder lay largely in the fact that it afforded good control of the sulphur contents in the charge, since the ore could be retained in the furnace until the sulphur was sufficiently low. The furnace is simple to work, and not so liable to get out of order as many other forms. It possesses however, distinct disadvantages in that its working is intermittent, its use involves comparatively high fuel costs, whilst the discharging presents considerable difficulty and trouble to the labour employed, on account of the awkwardness and the high temperature of the discharge, and the sulphurous gases evolved.
Its use has now been very largely discontinued.