LECTURE VI.
Blast-Furnace Practice.
Functions of the Furnace—As Melting Agent—Reduction Smelting—Oxidation in the Furnace—The Pyritic Principle—Features of Modern Practice: Water-Jacketing, Increase in Furnace Size, External Settling—Constructional Details of the Furnace.
The Functions of the Blast Furnace.—The functions of the blast furnace may be considered from three points of view:—
- 1. As a Melting Agent.
- 2. As a Reducing Medium.
- 3. As an Oxidising Medium.
In modern copper smelting practice, the blast furnace is under ordinary circumstances never employed in the capacity of a reducing medium, but is used for a variety of work in which its operations range from those of a melting furnace to those more particularly of an oxidising medium, as its oxidising functions are becoming developed to a gradually increasing extent.
In the older processes of copper smelting, when working on oxidised charges, the melting and reducing functions of the furnace were exercised simultaneously; when, at a later stage, sulphides were smelted in the charge, the directly reducing function was utilised to a very much smaller extent. In the reducing atmosphere then maintained inside the furnace, the sulphides liquated and melted down without causing much concentration of the copper in the product, elimination of sulphur being effected mainly by the direct action of heat on the pyritic constituents of the charge, and by the interactions between the sulphides and the oxidised compounds of copper present.
When, however, increasing quantities of sulphide ore became available, modifications in blast-furnace smelting practice were introduced with a view to increasing the concentration of the copper, this being attempted either by preparatory roasting or by the addition of oxidised cupriferous materials to the charge, sulphur being thus eliminated and some concentration resulting in consequence. In such work the furnace chiefly exercised its melting function, allowing, as in the case of reverberatory working, of the formation and thorough fusion of sulphide matte and silicate slag from the mixture of oxides and sulphides in the charge. In the latest developments of practice, the oxidation has been carried out to a continually increasing extent by the air blast at the tuyeres of the furnace.
1. The Melting Functions of the Blast Furnace.—The blast furnace is under ordinary circumstances, usually regarded as the cheapest of melting agents. Compared with the reverberatory, the heat in the blast furnace is utilised more efficiently. Reverberatory working involves the passing of a flame over the surface of the charge, and the transference of this heat through the mass depends upon the conducting power of the material itself, which is, however, usually poor. Although the modern reverberatory practice of melting thin layers of preheated charge both from above and from below has greatly increased the efficiency of the furnace in this respect, the closer contact of charge and fuel in the blast furnace allows of a more thorough communication of the heat.
The principal features of blast-furnace working which tend to make it the cheaper and more efficient agent for the treatment of cupriferous materials—with the exception of fines—are those of construction, working, and fuel economy.
(a) The construction of the furnace is comparatively simple, and it is not excessively expensive to erect; furnaces and accessory plant can be purchased complete and easily set up and taken down again when required.