A Treatise on the Brewing of Beer

by E. Hughes

Fail not to boil your water six or eight minutes, then let it into the mash tun; if time will permit, do not put your malt in for mashing till the steam has escaped and you can see your face in the water; but if time will not admit of this, add about one gallon of cold water to eighteen gallons of hot. Whilst you put your malt into the tun, let a person stir it to prevent its clotting, then well mash it, and let the mash stand two hours at least. The second mash need not stand so long as the first. If convenient, always make use of hot water for your small beer, for by boiling the water a few minutes it will soften it, and will cause it to have a more free access to the malt, and the wort will require less boiling.

Boiling of the Worts.

Many brewers boil their worts from one to two hours; this is very much practised in private families;—a great part of the time the wort is in a simmering state the fire perhaps is not attended to, the person who has the care of the brewing is, as I said before, frequently employed in some other business, therefore this very material part is neglected: As soon as the wort is in the copper it should be made to boil as quick as possible, and a brisk fire should be kept under the copper to cause the wort to boil as fast as possible, for fast boiling will cause the wort to break and fine itself much sooner than it would if kept in a slow boiling state. Thirty or forty minutes will be sufficient to boil ale, and one hour if strong beer. This quick boiling will cause a saving of one gallon in twenty, at least, which must be acknowleged a great advantage, considering the present high price of malt.

I will presume to say there will be a saving in the wood or coal by boiling the wort, as is commonly said, a gallop, when it rises itself considerably above the copper.

The copper should have a curve made of wood, fixed round the brim, to prevent the wort from being spilt when boiling; or the copper should be so hung, with a sheet of lead fixed round the brim in a sloping position, that when the wort is hastily boiling, it would fall on the lead and immediately return into the copper, therefore it would prevent the wort from wasting or boiling over.

Cooling of the Worts.

As soon as the wort is out of the copper the next thing is to get the heat out as soon as possible, and to get it in a state for fermentation. Most private brewers, and many victuallers, separate their worts into tubs, bowls, pans, &c. for cooling; I have seen wort in no less than twelve or sixteen different utensils; worts being of a sticky quality, it must be acknowleged that a loss is sustained by having the wort in so many utensils, and also very inconvenient to pour the wort from the tubs and pans into the working tun; for in each of the before mentioned utensils will be a sediment, which too frequently follows the wort into the working tun.

Now to prevent the use of all these small utensils, a brew-house, though ever so small, will admit of two coolers being erected; for two coolers will take up nearly the same room in the brew-house as if only one were to be erected; for one cooler should be nearly underneath the other, so that the second cooler may receive the wort from the first. Care must be taken in fixing the coolers, so as to admit the working tun underneath the coolers, to receive the wort: but this need not be consulted where there is a conveniency to convey the worts and work them in the cellar.

Note. A victualler is compelled by law not to alter the position of his coolers without giving notice to the excise officer;—now private families have the advantage,—they may have their coolers fixed in the brew-house, or to lay on trestles, and move them to any part, as occasion may require.

The size of the coolers must so correspond with the quantity of malt brewed, that in warm weather the worts do not exceed two inches in depth in the coolers; for in summer brewing the heat cannot too soon escape from the worts; and this is the evil—not having a conveniency to separate the worts in a thin state, the brewer has not been able to get the heat out,—he has let the wort down into the working tun in a warm state, which has often brought on the fox, in a short time became sour, and rendered unfit for drinking.