Western bituminous coal:
E. Run-of-mine coal = the unscreened coal as taken from the mine.
F. Lump coal—divides as 6-inch, 3-inch and 1¼-inch according to the diameter of the mesh through which the pieces pass the screens.
G. Nut coal—varying from 1¼-inch size to ¾-inch in diameter.
H. Screening = all coal which passes a 1¼-inch screen including the dust.
Heat derived from coal—or any other fuel—in the process of combustion is due to oxidation. Combustion or burning is caused by rapid oxidation. When oxygen combines with carbon in sufficient quantities, carbon dioxide is formed and at the same time heat is liberated. In burning fuel, if the carbon is completely oxidized and changed into carbon dioxide, the greatest amount of heat is produced. The required oxygen is furnished by the air, which through the dampers of the furnace regulates the rate of combustion.
Oxidation of Hydrocarbons.
—In the oxidation of hydrocarbons, as that of burning coal gas, the combination of the elements forms carbon dioxide and water. The presence of the water, formed in combustion, is often shown in the formation of moisture on the bottom of a cold vessel when placed over a gas flame. The same effect is observed in a newly lighted kerosene lamp, when the film of moisture forms inside the cold lamp chimney. As soon as the surfaces become heated the moisture is evaporated. Occasionally, the accumulation of moisture in chimneys, from this cause, is sufficient during extremely cold weather to form ice in the part of the chimney exposed to the outside air. Chimneys have been known to become so stopped by accumulation of ice from this cause as to materially interfere with the draft.
The fixed carbon of the coal, when oxidized, has a constant heating value of 14,000 B.t.u. per pound. The volatile hydrocarbons develop amounts of heat when burned, depending on their composition, and differ in coals from different localities. The heat obtained from the volatile part of coal depends on its chemical composition and differs very materially; it may be as high as 21,000 B.t.u. per pound, or as low as 12,000 B.t.u. per pound.
A high percentage of volatile matter usually indicates a fuel that will produce a large volume of smoke, which—unless the combustion is complete in the furnace—will deposit soot as soon as it is condensed, either in the chimney or in the outside air. The ash has no heating value, and the contained moisture has a negative heating effect, because considerable heat is required to evaporate and raise it to the temperature of the gases of the furnace. In burning fuel the moisture uses up the heat of combustion in proportion as it appears in the coal. The moisture is bought as coal but requires heat to get rid of it; so the percentage of water in coal should be considered very carefully.