Electric flat-irons are made in a variety of styles and forms, the mechanism of each possessing some particular advantage, but all are provided with the same essential parts, chief of which is the heater with its electric attachment piece. In Fig. 228 is shown very clearly the construction of an example in which attention is called to the points of excellence that are required in a particularly serviceable iron. The form of the heating element which is recognized in the iron is also shown in Fig. 228.
Fig. 228.—Electric flat-iron heating element.
In the figure the heater is made of coils of resistance wire, wound on a suitable frame of mica. The heating element is insulated from the body of the iron with sheets of mica, this being a material that makes an excellent insulator and is not materially affected by the heat to which it is subjected. The resistance wire of which the element is composed is especially prepared to resist the corroding action common to metal when heated in air. The form of the element is such as to permit the least movement of the turns of wire—in their constant heating and cooling—that will allow the different spires to make contact and thus change the resistance. Should the spires of wire come together, the current would be shunted across the contact and the resistance of the element decreased. The effect of such a reduction of resistance would be an increased flow of current and a corresponding increase of heat. In this, as in the electric lamp and all other electric circuits, the current, voltage and resistance follow the conditions of Ohm’s law.
Different sizes of irons will, of course, require different amounts of current. A 6-pound iron, such as is commonly used for household work, will take about 5 amperes of current at 110 volts pressure. The amount of electricity the iron is intended to consume is generally stamped on the nameplate of the manufacturer. This is specified by the number of volts and amperes of current the iron is rated to use. As an example, the iron may be marked, Volts 105-115, Amperes 2-3. This indicates that the iron is intended to be used on circuits that carry electric pressure varying from 105 to 115 volts and that the heater will use from 2 to 3 amperes of current, depending on the voltage.
To estimate the cost of operating such an iron, it is necessary to determine the number of watts of electric energy consumed. The number of watts of energy developed under any condition will be the product of the volts times the amperes. Suppose that in the above example the iron was used on a circuit of 110 volts. Under this condition the current required to keep the iron hot would be 2.5 amperes. The product of these two qualities, 110 × 2.5 is 275 watts. If the cost of electricity is 10 cents per kilowatt-hour (1000 watts) the cost of operating the iron would be
275⁄1000 × 10 cents = 2¾ cents an hour.
Since the electric iron requires a much larger amount of current than is usually required for ordinary lighting, the circuit on which it is used should receive more than passing attention. The wires should be of size amply large to carry without heating the current necessary for its operation. This topic will be discussed later but it is well here to call attention to the necessity for a circuit suited to the required current. If an iron requiring 5 amperes of current is attached to a circuit that is intended to carry only 3 amperes the conducting wires will be overheated and may be the cause of serious results.