An attempt is made in [Fig. 38] to show the effect of wear and tear of boiler plate in an ordinary upright furnace boiler, such as is shown in [Fig. 37]. The external surface is exposed to intense heat and consequently expands, while the internal surface is kept cool by contact with the water and expands to a much less degree. The continued repetition of this process produces the same effect of cracking the surface as that seen in the anvil blocks of steam hammers; and the strength of the plate is reduced in proportion to the destruction of the continuity of its surface. The deleterious effect of this process is much increased if the boiler is subject to alternate heating and streams of cold air on opening the fire-doors. To avoid it the flame should have room to spread over as large a surface as possible, without impinging on one particular point, and the firing should be as regular as possible; and hence the greater freedom from injury in boilers mechanically fired or heated by gas. The above action is quite distinct from the overheating of the plates that occurs when no water is in contact with them, which simply softens them and reduces their strength, as in [Fig. 39]. It is believed that many boilers suffer from overheating without being short of water: and an attempt is made to show this action in such an upright boiler as is represented in [Fig. 37], page 78, by the enlarged section of the side shown in [Fig. 40]. The flame is shown impinging on a limited surface, as before, and the steam rises so rapidly from the inner surface as to maintain a continuous stratum of steam between the iron and the water, and the plate consequently becomes overheated at that part. When the intense flame subsides by an alteration of the working of the furnace, the stream of steam diminishes, and the water returns and suddenly cools and contracts the plate, but often not before it has commenced to get out of shape. This has perhaps led to the explosion shown in [Fig. 59], [No. 37, 1868], page 82. The same thing may happen to the crowns of tubes of internally fired boilers when over fired, as in [Fig. 41]. Success has attended the use of internal linings to boilers, arranged so as to ensure a rapid circulation over the most heated parts, and also to catch all the mud and loose scale.
Fig. 42.
Fig. 43.
Fig. 44.
Fig. 45.