Fig. 11.
Fig. 12.
Fig. 13.
Fig. 14.
When wrought-iron boilers came into use the shapes were most varied, and the dimensions much larger than before. One of the earliest was the Wagon boiler, shown in [Fig. 11.], with round top and plain flat sides, which could only be made to bear even the smallest pressure by being strengthened with numerous stays. In most cases of explosion of this class of boiler the bottom was torn off, owing to the angle iron round it being weakened by the alternate bending backwards and forwards under each variation of pressure, as all the sides and the bottom must be constantly springing when at work. Such was the explosion at Chester in 1822, and many others. This shape was soon improved in its steam generating powers by making the sides concave instead of flat, as shown in [Fig. 12.], so that the heating surface was greater and also in a better position to receive the heat from the flame in the flues. This shape was further elaborated by rounding the ends as in [Fig. 13.], and in some cases making the bottom convex to correspond with the top, as in [Fig. 14.] All these forms however still required numerous stays to retain them in shape, the safety of the boiler being dependent upon the stays; and numerous explosions show the weakness of these boilers. They generally gave way at the bottom, as in an explosion that occurred at Manchester in 1842, where the boiler had been weakened by frequent patching; they also sometimes exploded through the failure of the stays.
Fig. 15.