"The steam-pipe," says Watt, "was adjusted to a small boiler. When the steam was produced, it was admitted into the cylinder, and soon issued through the perforation of the rod and at the valve of the condenser; when it was judged that the air was expelled, the steam-cock was shut, and the air-pump piston-rod was drawn up, which leaving the small pipes of the condenser in a state of vacuum, the steam entered them, and was condensed. The piston of the cylinder immediately rose, and lifted a weight of about eighteen pounds, which was hung to the lower end of the piston-rod. The exhaustion-cock was shut, the steam was re-admitted into the cylinder, and the operation was repeated. The quantity of steam consumed and the weights it could raise were observed, and, excepting the non-application of the steam-case and external covering, the invention was complete in so far as regarded the savings of steam and fuel."
COMPLETING THE INVENTION.
But although the invention was complete in Watt's mind, it took him many long and laborious years to work out the details of the engine. His friend Robison, with whom his intimacy was maintained during these interesting experiments, has given a graphic account of the difficulties which he successively encountered and overcame. He relates that on his return from the country, after the college vacation in 1765, he went to have a chat with Watt and communicate to him some observations he had made on Desaguliers' and Belidor's account of the steam-engine. He went straight into the parlor, without ceremony, and found Watt sitting before the fire looking at a little tin cistern which he had on his knee. Robison immediately started the conversation about steam; his mind, like Watt's, being occupied with the means of avoiding the excessive waste of heat in the Newcomen engine. Watt all the while kept looking into the fire, and after a time laid down the cistern at the foot of his chair, saying nothing. It seems that Watt felt rather nettled that Robison had communicated to a mechanic of the town a contrivance which he had hit upon for turning the cocks of his engine. When Robison therefore pressed his inquiry, Watt at length looked at him and said briskly, "You need not fash yourself any more about that, man. I have now made an engine that shall not waste a particle of steam. It shall all be boiling hot,—ay, and hot water injected, if I please." He then pushed the little tin cistern with his foot under the table.
Robison could learn no more of the new contrivance from Watt at that time; but on the same evening he accidentally met a mutual acquaintance, who, supposing he knew as usual the progress of Watt's experiments, observed to him, "Well, have you seen Jamie Watt?" "Yes." "He'll be in fine spirits now with his engine?" "Yes," said Robison, "very fine spirits." "Gad!" said the other, "the separate condenser's the thing; keep it but cold enough, and you may have a perfect vacuum, whatever be the heat of the cylinder." This was Watt's secret, and the nature of the contrivance was clear to Robison at once.
It will be observed that Watt had not made a secret of it to his other friends. Indeed, Robison himself admitted that one of Watt's greatest delights was to communicate the results of his experiments to others, and set them upon the same road to knowledge with himself; and that no one could display less of the small jealousy of the tradesman than he did. To his intimate friend Dr. Black he communicated the progress made by him at every stage. The Doctor kindly encouraged him in his struggles, cheered him in his encounter with difficulty, and, what was of still more practical value at the time, helped him with money to enable him to prosecute his invention. Communicative though Watt was disposed to be, he learnt reticence when he found himself exposed to the depredations of the smaller fry of inventors. Robison says that had he lived in Birmingham or London at the time, the probability is that some one or other of the numerous harpies who live by sucking other people's brains would have secured patents for his more important inventions, and thereby deprived him of the benefits of his skill, science, and labor. As yet, however, there were but few mechanics in Glasgow capable of understanding or appreciating the steam-engine; and the intimate friends to whom he freely spoke of his discovery were too honorable to take advantage of his confidence. Shortly after Watt communicated to Robison the different stages of his invention, and the results at which he had arrived, much to the delight of his friend.
It will be remembered that in the Newcomen engine the steam was only employed for the purpose of producing a vacuum, and that its working power was in the down stroke, which was effected by the pressure of the air upon the piston; hence it is now usual to call it the atmospheric engine. Watt perceived that the air which followed the piston down the cylinder would cool the latter, and that steam would be wasted by reheating it. In order, therefore, to avoid this loss of heat, he resolved to put an air-tight cover upon the cylinder, with a hole and stuffing-box for the piston-rod to slide through, and to admit steam above the piston, to act upon it instead of the atmosphere. When the steam had done its duty in driving down the piston, a communication was opened between the upper and lower part of the cylinder; and the same steam, distributing itself equally in both compartments, sufficed to restore equilibrium. The piston was now drawn up by the weight of the pump-gear; the steam beneath it was then condensed in the separate vessel so as to produce a vacuum, and a fresh jet of steam from the boiler was let in above the piston, which forced it again to the bottom of the cylinder. From an atmospheric engine it had thus become a true steam-engine, and with much greater economy of steam than when the air did half the duty. But it was not only important to keep the air from flowing down the inside of the cylinder; the air which circulated within cooled the metal and condensed a portion of the steam within; and this Watt proposed to remedy by a second cylinder, surrounding the first, with an interval between the two which was to be kept full of steam.
One by one these various contrivances were struck out, modified, settled, and reduced to definite plans,—the separate condenser, the air and water pumps, the use of fat and oil (instead of water, as in the Newcomen engine) to keep the piston working in the cylinder air-tight, and the enclosing of the cylinder itself within another to prevent the loss of heat. These were all emanations from the first idea of inventing an engine working by a piston, in which the cylinder should be continually hot and perfectly dry. "When once," says Watt, "the idea of separate condensation was started, all these improvements followed as corollaries in quick succession, so that in the course of one or two days the invention was thus far complete in my mind."
WATT MAKES HIS MODEL.
The next step was to construct a model engine for the purpose of embodying the invention in a working form. With this object, Watt hired an old cellar, situated in the first wide entry to the north of the beef-market in King Street, and then proceeded with his model. He found it much easier, however, to prepare his plan than to execute it. Like most ingenious and inventive men, Watt was extremely fastidious; and this occasioned considerable delay in the execution of the work. His very inventiveness to some extent proved a hindrance; for new expedients were perpetually occurring to him, which he thought would be improvements, and which he, by turns, endeavored to introduce. Some of these expedients he admits proved fruitless, and all of them occasioned delay. Another of his chief difficulties was in finding competent workmen to execute his plans. He himself had been accustomed only to small metal work, with comparatively delicate tools, and had very little experience "in the practice of mechanics in great" as he termed it. He was therefore under the necessity of depending, in a great measure, upon the handiwork of others. But mechanics capable of working out Watt's designs in metal were then with difficulty to be found. The beautiful self-action and workmanship which have since been called into being, principally by his own invention, did not then exist. The only available hands in Glasgow were the blacksmiths and tinners, little capable of constructing articles out of their ordinary walks; and even in these they were often found clumsy, blundering, and incompetent. The result was, that in consequence of the malconstruction of the larger parts, Watt's first model was only partially successful. The experiments made with it, however, served to verify the expectations he had formed, and to place the advantages of the invention beyond the reach of doubt. On the exhausting-cock being turned, the piston, when loaded with eighteen pounds, ascended as quickly as the blow of a hammer; and the moment the steam-cock was opened, it descended with like rapidity, though the steam was weak, and the machine snifted at many openings.
Satisfied that he had laid hold of the right principle of a working steam-engine, Watt felt impelled to follow it to an issue. He could give his mind to no other business in peace until this was done. He wrote to a friend that he was quite barren on every other subject. "My whole thoughts," said he, "are bent on this machine. I can think of nothing else." He proceeded to make another and bigger, and, he hoped, a more satisfactory engine in the following August; and with that object he removed from the old cellar in King Street to a larger apartment in the then disused pottery, or delftwork, near the Broomielaw. There he shut himself up with his assistant, John Gardiner, for the purpose of erecting his engine. The cylinder was five or six inches in diameter, with a two-feet stroke. The inner cylinder was enclosed in a wooden steam-case, and placed inverted, the piston working through a hole in the bottom of the steam-case. After two months continuous application and labor it was finished and set to work; but it leaked in all directions, and the piston was far from air-tight. The condenser also was in a bad way, and needed many alterations. Nevertheless, the engine readily worked with ten and a half pounds pressure on the inch, and the piston lifted a weight of fourteen pounds. The improvement of the cylinder and piston continued Watt's chief difficulty, and taxed his ingenuity to the utmost. At so low an ebb was the art of making cylinders that the one he used was not bored, but hammered, the collective mechanical skill of Glasgow being then unequal to the boring of a cylinder of the simplest kind; nor, indeed, did the necessary appliances for the purpose then exist anywhere else. In the Newcomen engine a little water was found upon the upper surface of the piston, and sufficiently filled up the interstices between the piston and the cylinder. But when Watt employed steam to drive down the piston, he was deprived of this resource, for the water and steam could not coexist. Even if he had retained the agency of the air above, the drip of water from the crevices into the lower part of the cylinder would have been incompatible with keeping the cylinder hot and dry, and, by turning into vapor as it fell upon the heated metal, it would have impaired the vacuum during the descent of the piston.