A great concourse of people assembled on the occasion. Some came from Newcastle and Durham, many from the Aucklands, while Darlington held a general holiday and turned out all its population. To give éclat to the opening, the directors of the company issued a programme of the proceedings, intimating the times at which the procession of wagons would pass certain points along the line. The proprietors assembled as early as six in the morning at the Brusselton fixed engine, where the working of the inclined planes was successfully rehearsed. A train of wagons laden with coals and merchandise was drawn up the western incline by the fixed engine, a length of nineteen hundred and sixty yards in seven and a half minutes, and then lowered down the incline on the eastern side of the hill, eight hundred and eighty yards, in five minutes.

At the foot of the incline the procession of vehicles was formed, consisting of the locomotive engine No. 1, driven by George Stephenson himself; after it, six wagons loaded with coals and flour; then a covered coach containing directors and proprietors; next, twenty-one coal-wagons fitted up for passengers (with which they were crammed); and lastly, six more wagons loaded with coals.

Strange to say, a man on a horse, carrying a flag with the motto of the company inscribed on it, Periculum privatum utilitas publica,[18] headed the procession! A lithographic view of the great event, published shortly after, duly exhibits the horseman and his flag. It was not thought so dangerous a place, after all. The locomotive was only supposed to be able to go at the rate of from four to six miles an hour, and an ordinary horse could easily keep ahead of that.

Off started the procession, with the horseman at its head. A great concourse of people stood along the line. Many of them tried to accompany it by running, and some gentlemen on horseback galloped across the fields to keep up with the train. The railway descending with a gentle decline toward Darlington, the rate of speed was consequently variable. At a favorable part of the road Stephenson determined to try the speed of the engine, and he called upon the horseman with the flag to get out of his way! Most probably, deeming it unnecessary to carry his periculum privatum farther, the horseman turned aside, and Stephenson "put on the steam." The speed was at once raised to twelve miles an hour, and, at a favorable part of the road, to fifteen. The runners on foot, the gentlemen on horseback, and the horseman with the flag were consequently soon left far behind. When the train reached Darlington, it was found that four hundred and fifty passengers occupied the wagons, and that the load of men, coals, and merchandise amounted to about ninety tons.

At Darlington the procession was rearranged. The six loaded coal-wagons were left behind, and other wagons were taken on with a hundred and fifty more passengers, together with a band of music. The train then started for Stockton,—a distance of only twelve miles,—which was reached in about three hours. The day was kept throughout the district as a holiday; and horses, gigs, carts, and other vehicles, filled with people, stood along the railway, as well as crowds of persons on foot, waiting to see the train pass. The whole population of Stockton turned out to receive the procession, and, after a walk through the streets, the inevitable dinner in the Town Hall wound up the day's proceedings.

The principal circumstances connected with the construction of the "Rocket," as described by Robert Stephenson to Mr. Smiles, may be briefly stated. The tubular principle was adopted in a more complete manner than had yet been attempted. Twenty-five copper tubes, each three inches in diameter, extended from one end of the boiler to the other, the heated air passing through them on its way to the chimney; and the tubes being surrounded by the water of the boiler. It will be obvious that a large extension of the heating surface was thus effectually secured. The principal difficulty was in fitting the copper tubes in the boiler ends so as to prevent leakage. They were manufactured by a Newcastle copper-smith, and soldered to brass screws which were screwed into the boiler ends, standing out in great knobs. When the tubes were thus fitted, and the boiler was filled with water, hydraulic pressure was applied; but the water squirted out at every joint, and the factory floor was soon flooded. Robert went home in despair; and in the first moment of grief he wrote to his father that the whole thing was a failure. By return of post came a letter from his father, telling him that despair was not to be thought of,—that he must "try again;" and he suggested a mode of overcoming the difficulty, which his son had already anticipated and proceeded to adopt. It was to bore clean holes in the boiler ends, fit in the smooth copper tubes as tightly as possible, solder up, and then raise the steam. This plan succeeded perfectly; the expansion of the copper completely filling up all interstices, and producing a perfectly water-tight boiler, capable of standing extreme external pressure.

The mode of employing the steam-blast for the purpose of increasing the draught in the chimney, was also the subject of numerous experiments. When the engine was first tried, it was thought that the blast in the chimney was not sufficiently strong for the purpose of keeping up the intensity of the fire in the furnace, so as to produce high-pressure steam with the required velocity. The expedient was therefore adopted of hammering the copper tubes at the point at which they entered the chimney, whereby the blast was considerably sharpened; and on a farther trial it was found that the draught was increased to such an extent as to enable abundance of steam to be raised. The rationale of the blast may be simply explained by referring to the effect of contracting the pipe of a water-hose, by which the force of the jet of water is proportionately increased. Widen the nozzle of the pipe and the jet is, in like manner, diminished. So is it with the steam-blast in the chimney of the locomotive.

Doubts were, however, expressed whether the greater draught obtained by the contraction of the blast-pipe were not counterbalanced in some degree by the pressure upon the piston. Hence a series of experiments was made with pipes of different diameters, and their efficiency was tested by the amount of vacuum that was produced in the smoke-box. The degree of rarefaction was determined by a glass tube fixed to the bottom of the smoke-box, and descending into a bucket of water, the tube being open at both ends. As the rarefaction took place, the water would of course rise in the tube, and the height to which it rose above the surface of the water in the bucket was made the measure of the amount of rarefaction. These experiments proved that a considerable increase of draught was obtained by the contraction of the orifice; accordingly, the two blast-pipes opening from the cylinders into either side of the "Rocket" chimney, and turned up within it, were contracted slightly below the area of the steam-ports; and before the engine left the factory, the water rose in the glass tube three inches above the water in the bucket.

The other arrangements of the "Rocket" were briefly these: The boiler was cylindrical with flat ends, six feet in length, and three feet four inches in diameter. The upper half of the boiler was used as a reservoir for the steam, the lower half being filled with water. Through the lower part the copper tubes extended, being open to the fire-box at one end, and to the chimney at the other. The fire-box, or furnace, two feet wide and three feet high, was attached immediately behind the boiler, and was also surrounded with water. The cylinders of the engine were placed on each side of the boiler, in an oblique position, one end being nearly level with the top of the boiler at its after end, and the other pointing toward the centre of the foremost or driving pair of wheels, with which the connection was directly made from the piston-rod to a pin on the outside of the wheel. The engine, together with its load of water, weighed only four tons and a quarter; and it was supported on four wheels, not coupled. The tender was four-wheeled, and similar in shape to a wagon,—the foremost part holding the fuel, and the hind part a water-cask.

When the "Rocket" was finished, it was placed upon the Killingworth Railway for the purpose of experiment. The new boiler arrangement was found perfectly successful. The steam was raised rapidly and continuously, and in a quantity which then appeared marvellous. The same evening Robert despatched a letter to his father at Liverpool, informing him to his great joy, that the "Rocket" was "all right," and would be in complete working trim by the day of trial. The engine was shortly after sent by wagon to Carlisle, and thence shipped for Liverpool.