Figure 10.—Details of the machine in the left foreground of figure 9, showing the crude tool-support without screw adjustment. From L’Encyclopédie, vol. 9, plate 2.
This reduction in the length that could conveniently be threaded was no great drawback on many classes of work. This can be realized from figure 16 which shows a traverse-spindle lathe headstock typical of the mid-19th century. During the years intervening between the machines of figures 12 and 16, the general design was greatly improved by removing the lead screws from the center of the spindle. This made possible a shorter, much stiffer spindle and supported both ends of the spindle in one frame or headstock rather than in separate pieces attached to the bed. The screws were now mounted outside of the spindle-bearings, one at a time, while the mating nuts were cut partially into the circumference of a disk which could be turned to bring any particular nut into working position as required. With this arrangement, a wide variety of leads either right or left hand could be provided and additional leads could be fitted at any future time. Screw-cutting lathes of this design were popular for a very long time with instrument makers and opticians who had little need to cut screws of great length.
Figure 11.—Details of the threading lathe seen in the right foreground of figure 9 showing the method of drive and support for the work. From L’Encyclopédie, vol. 9, plate 1.
The demands of expanding industry for greater versatility in the production of engineering elements late in the 18th century set the stage for the evolution of more complex machines tending to place the threaded spindle lathes in eclipse. Maudslay’s lathe of 1797-1800 (fig. 15) appeared at this time when industry was receptive to rapid innovation. Unfortunately, the gearing which once existed to connect the headstock spindle with the lead screw has long been lost. At this time it is quite difficult to say with certainty whether the original gear set offered a variety of ratios, as was true of slightly later Maudslay lathes, or a fixed ratio. The plausibility of the fixed ratio theory is supported by the very convenient means, seen in figure 15, for removing the lead screw in preparation for substitution of one of another pitch. All that is required is to back off its supporting center at the tailstock end and withdraw the screw from its split nut[2] and from the driving clutch near the headstock. This split nut also would have to be changed to one of a pitch corresponding to that of the screw. While more expensive than a solid nut, it neatly circumvents the need (and saves the time involved) to reverse the screw in order to get the tool back to the point of beginning preliminary to taking another cut. David Wilkinson’s lathe of 1798 (fig. 17) which was developed in Rhode Island at the same time shows the same method of mounting and driving the master screw. At least in the United States, this method of changing the lead screw instead of using change gears remained popular for many years. Examples of this changeable screw feature are to be found in the lathes constructed for the pump factory of W. & B. Douglas Company, Middletown, Connecticut,[3] in the 1830’s. Middletown, at that time one of the leading metal-working centers in one of the chief industrial States, had been for many years the site of the Simeon North arms factory which rivaled Whitney’s. In this atmosphere, it is reasonable to expect that machinery constructed by local mechanics, as was the custom in those days, would reflect the most accepted refinements in machine design.
Figure 12.—Well-developed example of lathe headstock having several leads on the spindle and provision for mounting the work or a work-holding chuck on the spindle. Adapted from L’Encyclopédie, vol. 10, plate 13.
Figure 13.—End view of the headstock seen in figure 12, showing the keys or half nuts which engage the threaded spindle, in engaged and disengaged positions. From L’Encyclopédie, vol. 10, plate 13.