Some of the newer alloys for high-speed tools contain no iron at all. That which bears the poetic name of star-stone, stellite, is composed of chromium, cobalt and tungsten in varying proportions. Stellite keeps a hard cutting edge and gets tougher as it gets hotter. It is very hard and as good for jewelry as platinum except that it is not so expensive. Cooperite, its rival, is an alloy of nickel and zirconium, stronger, lighter and cheaper than stellite.
Before the war nearly half of the world's supply of tungsten ore (wolframite) came from Burma. But although Burma had belonged to the British for a hundred years they had not developed its mineral resources and the tungsten trade was monopolized by the Germans. All the ore was shipped to Germany and the British Admiralty was content to buy from the Germans what tungsten was needed for armor plate and heavy guns. When the war broke out the British had the ore supply, but were unable at first to work it because they were not familiar with the processes. Germany, being short of tungsten, had to sneak over a little from Baltimore in the submarine Deutschland. In the United States before the war tungsten ore was selling at $6.50 a unit, but by the beginning of 1916 it had jumped to $85 a unit. A unit is 1 per cent. of tungsten trioxide to the ton, that is, twenty pounds. Boulder County, Colorado, and San Bernardino, California, then had mining booms, reminding one of older times. Between May and December, 1918, there was manufactured in the United States more than 45,500,000 pounds of tungsten steel containing some 8,000,000 pounds of tungsten.
If tungsten ores were more abundant and the metal more easily manipulated, it would displace steel for many purposes. It is harder than steel or even quartz. It never rusts and is insoluble in acids. Its expansion by heat is one-third that of iron. It is more than twice as heavy as iron and its melting point is twice as high. Its electrical resistance is half that of iron and its tensile strength is a third greater than the strongest steel. It can be worked into wire .0002 of an inch in diameter, almost too thin to be seen, but as strong as copper wire ten times the size.
The tungsten wires in the electric lamps are about .03 of an inch in diameter, and they give three times the light for the same consumption of electricity as the old carbon filament. The American manufacturers of the tungsten bulb have very appropriately named their lamp "Mazda" after the light god of the Zoroastrians. To get the tungsten into wire form was a problem that long baffled the inventors of the world, for it was too refractory to be melted in mass and too brittle to be drawn. Dr. W.D. Coolidge succeeded in accomplishing the feat in 1912 by reducing the tungstic acid by hydrogen and molding the metallic powder into a bar by pressure. This is raised to a white heat in the electric furnace, taken out and rolled down, and the process repeated some fifty times, until the wire is small enough so it can be drawn at a red heat through diamond dies of successively smaller apertures.
The German method of making the lamp filaments is to squirt a mixture of tungsten powder and thorium oxide through a perforated diamond of the desired diameter. The filament so produced is drawn through a chamber heated to 2500° C. at a velocity of eight feet an hour, which crystallizes the tungsten into a continuous thread.
The first metallic filament used in the electric light on a commercial scale was made of tantalum, the metal of Tantalus. In the period 1905-1911 over 100,000,000 tantalus lamps were sold, but tungsten displaced them as soon as that metal could be drawn into wire.
A recent rival of tungsten both as a filament for lamps and hardener for steel is molybdenum. One pound of this metal will impart more resiliency to steel than three or four pounds of tungsten. The molybdenum steel, because it does not easily crack, is said to be serviceable for armor-piercing shells, gun linings, air-plane struts, automobile axles and propeller shafts. In combination with its rival as a tungsten-molybdenum alloy it is capable of taking the place of the intolerably expensive platinum, for it resists corrosion when used for spark plugs and tooth plugs. European steel men have taken to molybdenum more than Americans. The salts of this metal can be used in dyeing and photography.
Calcium, magnesium and aluminum, common enough in their compounds, have only come into use as metals since the invention of the electric furnace. Now the photographer uses magnesium powder for his flashlight when he wants to take a picture of his friends inside the house, and the aviator uses it when he wants to take a picture of his enemies on the open field. The flares prepared by our Government for the war consist of a sheet iron cylinder, four feet long and six inches thick, containing a stick of magnesium attached to a tightly rolled silk parachute twenty feet in diameter when expanded. The whole weighed 32 pounds. On being dropped from the plane by pressing a button, the rush of air set spinning a pinwheel at the bottom which ignited the magnesium stick and detonated a charge of black powder sufficient to throw off the case and release the parachute. The burning flare gave off a light of 320,000 candle power lasting for ten minutes as the parachute slowly descended. This illuminated the ground on the darkest night sufficiently for the airman to aim his bombs or to take photographs.
The addition of 5 or 10 per cent. of magnesium to aluminum gives an alloy (magnalium) that is almost as light as aluminum and almost as strong as steel. An alloy of 90 per cent. aluminum and 10 per cent. calcium is lighter and harder than aluminum and more resistant to corrosion. The latest German airplane, the "Junker," was made entirely of duralumin. Even the wings were formed of corrugated sheets of this alloy instead of the usual doped cotton-cloth. Duralumin is composed of about 85 per cent. of aluminum, 5 per cent. of copper, 5 per cent. of zinc and 2 per cent. of tin.
When platinum was first discovered it was so cheap that ingots of it were gilded and sold as gold bricks to unwary purchasers. The Russian Government used it as we use nickel, for making small coins. But this is an exception to the rule that the demand creates the supply. Platinum is really a "rare metal," not merely an unfamiliar one. Nowhere except in the Urals is it found in quantity, and since it seems indispensable in chemical and electrical appliances, the price has continually gone up. Russia collapsed into chaos just when the war work made the heaviest demand for platinum, so the governments had to put a stop to its use for jewelry and photography. The "gold brick" scheme would now have to be reversed, for gold is used as a cheaper metal to "adulterate" platinum. All the members of the platinum family, formerly ignored, were pressed into service, palladium, rhodium, osmium, iridium, and these, alloyed with gold or silver, were employed more or less satisfactorily by the dentist, chemist and electrician as substitutes for the platinum of which they had been deprived. One of these alloys, composed of 20 per cent. palladium and 80 per cent. gold, and bearing the telescoped name of "palau" (palladium au-rum) makes very acceptable crucibles for the laboratory and only costs half as much as platinum. "Rhotanium" is a similar alloy recently introduced. The points of our gold pens are tipped with an osmium-iridium alloy. It is a pity that this family of noble metals is so restricted, for they are unsurpassed in tenacity and incorruptibility. They could be of great service to the world in war and peace. As the "Bad Child" says in his "Book of Beasts":