There are two types of widely used gemstone cuts. Opaque or figured gemstones are usually cut with a rounded upper surface and a flat or rounded back. A stone cut in this fashion is termed a cabochon or is said to be cabochon cut. There are several variations of this mode of cutting ([fig. 2]). Precious opal, agate, jade, star sapphire, and fossil wood are some of the stones that are cut mostly as cabochons. Transparent gemstones are usually cut with many plane polished surfaces. Such stones are called faceted, and the process of cutting and polishing these stones is called faceting. Emerald, diamond, topaz, and garnet are examples of gemstones that are commonly seen as faceted stones.
Fig. 2. Variations of the cabochon cut. Left to right: double cabochon; flat cabochon; simple cabochon; hollow cabochon.
The cutting of gemstones, although sometimes tedious and time consuming, is not especially difficult or complex. However, like most arts and crafts, technique and ability should improve with practice and experience. There are currently many amateur gem cutters in Texas. A complete set of equipment necessary to cut cabochon stones may be purchased for as little as $50.00 or $60.00. Most amateur cabochon cutters have equipment that cost less than $100.00 which enables them to do very fine work on many gem materials. Facet cutting requires more precise equipment, and a complete array of such usually costs more than $100.00, although less expensive equipment can be obtained. The beginning gem cutter or lapidary who is willing to assemble and make some of his own equipment can reduce his initial expenses considerably.
Cabochon Gems
The procedures listed herein for gem cutting do not apply to all gemstones. Stones that are especially brittle, soft, or difficult to polish require additional procedures or special techniques. Many lapidaries may deviate from these procedures. Some of the steps of cutting and polishing are merely matters of personal opinion and vary somewhat from cutter to cutter. There are several detailed texts on the art of gem cutting; the descriptions herein are designed to give the reader only a general idea of the procedures and techniques involved.
The cutting and polishing of cabochons require several steps. The initial step is sawing. Assuming that the rough gem material is large enough to be sawed (larger than about half an inch in diameter), it is clamped into the carriage of a diamond saw ([fig. 3]) and cut into slices about ⅜-inch thick. The blade of the saw is mild steel that has been impregnated with diamond dust around the edge, hence the name diamond saw. The blade is rotated rapidly, and the material to be cut is “fed” to the blade by a sliding carriage on which the gem material is clamped. The extreme hardness of the diamond dust in the edge of the blade enables the saw to cut through several inches of gem material in a few minutes. The lower portion of the saw blade is immersed in a mixture of kerosene and oil, and the rotating saw blade carries with it some of the kerosene-oil mixture; this acts as a coolant and lubricant for both the saw blade and the material being cut. Without this lubricant, the heat generated by sawing would shatter most gem materials and also damage the saw blade. As this “slicing” or sawing of the material usually takes several minutes, a weight and pulley are generally used to give the gem material the necessary pressure against the saw blade. When cut through, the “slab” of gem material falls into the kerosene-oil mixture at the bottom of the saw or onto a special platform that cushions its fall.
Fig. 3. Diamond saw.
Motor Clamp Diamond-charged blade Carriage Stone Weight