PAPER-STAINING.
“GROUNDING” THE PAPER.
This name is given to the process for making paper-hangings for the decoration of the walls of apartments. The colors used in this process are all what are called body-colors, or those which are not transparent, but mixed with whiting or prepared chalk and a small quantity of size to the required tint. The colors are applied by means of wooden blocks having their surfaces so engraved that the pattern shall project; all the pattern is not engraved on one block, but only that part of it which is to be of one color, and the number of blocks required depends upon the number of colors in the pattern—usually three or four. The paper is printed in pieces of about twelve yards in length; these are first “grounded,” that is, colored all over with the color intended to form the ground of the pattern, and hung on poles to dry. The blocks are applied to a sort of sieve, with a leather bottom, on which some color is spread with a brush, and when the block is taken up sufficient of the color adheres to give a good impression on the paper. Each block has a register, which produces a little mark at the edge of the paper, and serves as a guide in applying the succeeding blocks, so that when printed they fit into and correspond with each other.
PRINTING THE PATTERN.
“Flock” paper is produced by printing part of the pattern in a varnish of boiled oil and whiting, and laying the paper so printed in a trough or tray over which the flock is sprinkled. The flock is made by grinding shreds of cloth of the required color in a mill. This rough surface gives a very rich and velvety appearance to the paper.
FLAX MANUFACTURE.
Flax, before being spun into “yarn” for weaving linens, undergoes several processes, to separate its fibres sufficiently, and to rid them of all short and uneven portions. The first operation consists in a kind of fermentation called “retting,” the stalks of the flax being packed up in bundles and steeped in water, or exposed to damp air, spread out, till they soften and become fit for the next process, called “breaking.” This is done by contrivances which beat and bruise or give it several sharp bends, the object being to break off the outer part, called the “boon,” and leave the inner fibres or “harl” free; this, which is the part to be used, is thus in a great measure freed from the outer part, but to do so completely it is scraped with a blunt kind of knife till all the “boon” is gone. The next process is called “heckling,” a sort of combing, in which the flax is dragged through brushes of fine iron spikes, used closer and closer till the flax is combed out quite fine and perfectly free from knots or uneven pieces, being beaten from time to time to break or separate the fibres. During this process much of the short and uneven fibres collect in the “heckle,” and is called “tow,” which has to be separated and the fibres arranged similarly to “carding” cotton (see “[Cotton Manufacture”]). The flax has now to be drawn out, doubled, and drawn out again into “slivers,” also in the same way that is described for drawing out cotton, and these slivers are finally twisted into yarn, being previously wetted to take off their stillness. The yarn is then wound upon bobbins, forming the material from which linens, muslins, and other goods are woven.