THE STORY OF A SPOON
Courtesy The Gorham Co.
(1) Silver strip blanked. (2) Pinched. (3) Graded. (4) Outlining of Handle. (5) Stamped Handle. (6) Spoon completely trimmed. (7, 8) Finished spoons.
There were great and unusual dangers to be met in getting the ore. The vein of quartz which bore it was fifty or sixty feet wide. Some was hard, and some so soft and crumbling that pillars would not hold up the roof. The passageways were then lined with heavy logs standing on either side, other logs laid across their tops, and all bolted firmly together. Nevertheless, they twisted and fell, and slowly but certainly the whole mass of earth and rock, two hundred or more feet in thickness, was coming down upon the heads of the miners. The work on the Comstock mines had come to an end unless a man could be found able to invent some system of support not laid down in the books. The man was found. He took short, square timbers five or six feet long, put them together as if they were the sides and ends of square boxes, and piled them one above another, making hollow pillars. He fastened these firmly together and filled the space inside with waste rock, thus making strong, solid pillars that would support almost any weight that could be put upon them.
There were two other dangers, water and heat. The vein was porous and water was constantly trickling out of it. Then, too, there were "water pockets," or natural reservoirs in the rock, and any moment the stroke of a pick might let out a torrent and force the miners to run for their lives. Sometimes minerals were dissolved in this water, and the men with closed eyes and swollen faces had to be hurried to the surface for treatment. Powerful pumps had to be used and the water sent away through long lines of pipes. This water was warm, and in very deep workings in the Comstock vein it was boiling hot. Even with quantities of ice sent down to cool them, the men could work in some places only a short time.
In San Francisco there was a mining engineer named Adolph Sutro who planned to remedy these troubles by driving a big four-mile tunnel through the heart of the mountain, letting out the hot water and the foul air. The owners of some of the mines joined him in raising the money, and the tunnel was dug. Through this the water ran out. The mines were freed of foul air and fresh air was driven in.
The Comstock lode has given up an amazing amount of precious metal. Between 1860 and 1890 it produced $340,000,000. After 1890, however, its product grew less. The vein was not so rich, the price of silver fell, while the cost of mining it at great depths increased. Not nearly so much was mined, and at length water rose in the mines up to the level of the Sutro Tunnel. In 1900 new machinery was put in and new methods were adopted, such as treating the tailings with cyanide and so saving much of the precious metal from them. From the beginning the Comstock mines have been so ready to follow improved methods that they have been called the mining school of the world.
Great quantities of silver are used for making jewelry and for tableware. The one objection to its use is that silver likes to unite with sulphur, and thus the silver easily becomes black. There is sulphur in the yolk of an egg and that is why the spoon with which it has been eaten turns black. Even if silverware is not used, it tarnishes, especially in towns, because there is so much sulphureted hydrogen in the air. In perfectly pure air, it would not tarnish. Silver is harder than gold, but not hard enough to be used without some alloy, usually copper. Tableware is "solid" even if it contains alloy enough to stiffen it. It is "plated" if it is made of some cheaper metal and covered with silver. The old way of doing this was to fasten with bits of solder a thin sheet of silver to the cup or vase or whatever was in hand and heat it. This did fairly well for large, smooth articles; but it was almost impossible to finish the edges of spoons so as not to show the two metals. If you look at a plated spoon to-day, however, you will find that there is no break at the edge, and so far as you can tell by the eye, it is solid silver. If you look on the back of the spoon, you will perhaps see "Rogers Bros. 1846." These men were the first silvermakers in this country to plate tableware by electricity. To make a spoon, they formed one out of iron or copper and made sure that it was perfectly clean. Then across a bath of silver cyanide, potassium cyanide, and water they laid two metal rods, and from these they hung a spoon at one end and a plate of silver at the other. These rods were connected with the two poles of a battery. The electrical current passed through them, released the silver from the silver cyanide, and this was deposited upon the spoon. The cyanide that had lost its silver took enough more from the silver plate to make up. The amount of silver on the spoon depends upon the length of time it remains in the bath. It is weighed before plating and again afterwards, to make sure that the proper amount of silver has been deposited upon it. On the back of many plated articles you will see the words "Triple plate" or "Quadruple plate." If the article has been made by a reliable firm, this means that the triple plate it manufactures contains three times as much silver as "single plate," and that quadruple plate contains four times as much. A piece of silver looks just as well if it has stayed in the bath only a few minutes, but of course it has taken on so little silver that this will soon wear off and show the cheaper metal.
A large amount of silver is used for coins. When the United States needs dollars, half-dollars, quarters, and dimes, notice is given and offers are called for, stating the quantity for sale and its price. When it is delivered, it is first of all "assayed"; that is, tested to find out how nearly pure it is and how much it is worth. Next it is refined, or purified from other metals, mixed with a little copper to harden it, then melted again and poured into moulds to make bars. If dollars are to be made, the bar is made thinner by passing it between heavy rollers, and blanks for dollars are cut out with a die. These blanks are weighed and every one that is too heavy or too light is put back to be melted over again. Thus far these dollars are only round, smooth pieces of metal. They must be milled to give them a rough edge, and they must be stamped. For stamping, the piece of metal is placed between two dies, one above and one below, and these close upon it with a force of one hundred and fifty tons. Every part of the process of manufacturing money is carried on with the utmost care. The places where coins are made are called "mints." The United States has four; the oldest is in Philadelphia, and there are branch mints in San Francisco, New Orleans, and Denver. Coins minted in Philadelphia have no distinguishing mark; but coins minted in San Francisco are marked with a tiny "S"; if minted in New Orleans, with an "O"; and if in Denver, with a "D."