A History of Aeronautics

by Evelyn Charles Vivian; W. Lockwood Marsh

The pistons are built up from two pieces; a dropped forged steel piston head, from which depend the piston pin bosses, is combined with a cast-iron skirt, into which the steel head is screwed. Four rings are fitted, three at the upper and one at the lower end of the piston skirt, and two lubricating oil grooves are cut in the skirt, in addition to the ring grooves. Two small rivets retain the steel head on the piston skirt after it has been screwed into position, and it is also welded at two points. The coefficient of friction between the cast-iron and steel is considerably less than that which would exist between two steel parts, and there is less tendency for the skirt to score the cylinder walls than would be the case if all steel were used—so noticeable is this that many makers, after giving steel pistons a trial, discarded them in favour of cast-iron; the Gnome is an example of this, being originally fitted with a steel piston carrying a brass ring, discarded in favour of a cast-iron piston with a percentage of steel in the metal mixture. In the Le Rhone engine the difficulty is overcome by a cast-iron liner to the cylinders.

The piston pin of the Mercedes is of chrome nickel steel, and is retained in the piston by means of a set screw and cotter pin. The connecting rods, of I section, are very short and rigid, carrying floating bronze bushes which fit the piston pins at the small end, and carrying an oil tube on each for conveying oil from the crank pin to the piston pin.

The crankshaft is of chrome nickel steel, carried on seven bearings. Holes are drilled through each of the crank pins and main bearings, for half the diameter of the shaft, and these are plugged with pressed brass studs. Small holes, drilled through the crank cheeks, serve to convey lubricant from the main bearings to the crank pins. The propeller thrust is taken by a simple ball thrust bearing at the propeller end of the crankshaft, this thrust bearing being seated in a steel retainer which is clamped between the two halves of the crank case. At the forward end of the crankshaft there is mounted a master bevel gear on six splines; this bevel floats on the splines against a ball thrust bearing, and, in turn, the thrust is taken by the crank case cover. A stuffing box prevents the loss of lubricant out of the front end of the crank chamber, and an oil thrower ring serves a similar purpose at the propeller end of the crank chamber.

With a motor speed of 1,450 r.p.m., the vertical shaft at the forward end of the motor turns at 2,175 r.p.m., this being the speed of the two magnetos and the water pump. The lower vertical shaft bevel gear and the magneto driving gear are made integral with the vertical driving shaft, which is carried in plain bearings in an aluminium housing. This housing is clamped to the upper half of the crank case by means of three studs. The cam-shaft carries eighteen cams, these being the inlet and exhaust cams, and a set of half compression cams which are formed with the exhaust cams and are put into action when required by means of a lever at the forward end of the cam-shaft. The cam-shaft is hollow, and serves as a channel for the conveyance of lubricating oil to each of the camshaft bearings. At the forward end of this shaft there is also mounted an air pump for maintaining pressure on the fuel supply tank, and a bevel gear tachometer drive.

Lubrication of the engine is carried out by a full pressure system. The oil is pumped through a single manifold, with seven branches to the crankshaft main bearings, and then in turn through the hollow crankshaft to the connecting-rod big ends and thence through small tubes, already noted, to the small end bearings. The oil pump has four pistons and two double valves driven from a single eccentric shaft on which are mounted four eccentrics. The pump is continuously submerged in oil; in order to avoid great variations in pressure in the oil lines there is a piston operated pressure regulator, cut in between the pump and the oil lines. The two small pistons of the pump take fresh oil from a tank located in the fuselage of the machine; one of these delivers oil to the cam shaft, and one delivers to the crankshaft; this fresh oil mixes with the used oil, returns to the base, and back to the main large oil pump cylinders. By means of these small pump pistons a constant quantity of oil is kept in the motor, and the oil is continually being freshened by means of the new oil coming in. All the oil pipes are very securely fastened to the lower half of the crank case, and some cooling of the oil is effected by air passing through channels cast in the crank case on its way to the carburettor.

A light steel manifold serves to connect the exhaust ports of the cylinders to the main exhaust pipe, which is inclined about 25 degrees from vertical and is arranged to give on to the atmosphere just over the top of the upper wing of the aeroplane.

As regards carburation, an automatic air valve surrounds the throat of the carburettor, maintaining normal composition of mixture. A small jet is fitted for starting and running without load. The channels cast in the crank chamber, already alluded to in connection with oil-cooling, serve to warm the air before it reaches the carburettor, of which the body is water-jacketed.

Ignition of the engine is by means of two Bosch Z H 6 magnetos, driven at a speed of 2,175 revolutions per minute when the engine is running at its normal speed of 1,450 revolutions. The maximum advance of spark is 12 mm., or 32 degrees before the top dead centre, and the firing order of the cylinders is 1, 5, 3, 6, 2, 4.

The radiator fitted to this engine, together with the water-jackets, has a capacity of 25 litres of water, it is rectangular in shape, and is normally tilted at an angle of 30 degrees from vertical. Its weight is 26 kg., and it offers but slight head resistance in flight.

The radial type of engine, neglected altogether in Germany, was brought to a very high state of prefection at the end of the War period by British makers. Two makes, the Cosmos Engineering Company’s ‘Jupiter’ and ‘Lucifer,’ and the A.B.C. ‘Wasp II’ and ‘Dragon Fly 1A’ require special mention for their light weight and reliability on trials.