A History of Aeronautics

by Evelyn Charles Vivian; W. Lockwood Marsh

Two Cylinder Daimler Engine, 1897.

Daimler, working steadily toward the improvement of the internal combustion engine, had made considerable progress by the end of last century. His two-cylinder engine of 1897 was approaching to the present-day type, except as regards the method of ignition; the cylinders had 3.55 inch diameter, with a 4.75 inch piston stroke, and the engine was rated at 4.5 brake horse-power, though it probably developed more than this in actual running at its rated speed of 800 revolutions per minute. Power was limited by the inlet and exhaust passages, which, compared with present-day practice, were very small. The heavy castings of which the engine was made up are accounted for by the necessity for considering foundry practice of the time, for in 1897 castings were far below the present-day standard. The crank-case of this two-cylinder vertical Daimler engine was the only part made of aluminium, and even with this no attempt was made to attain lightness, for a circular flange was cast at the bottom to form a stand for the engine during machining and erection. The general design can be followed from the sectional views, and these will show, too, that ignition was by means of a hot tube on the cylinder head, which had to be heated with a blow-lamp before starting the engine. With all its well known and hated troubles, at that time tube ignition had an advantage over the magneto, and the coil and accumulator system, in reliability; sparking plugs, too, were not so reliable then as they are now. Daimler fitted a very simple type of carburettor to this engine, consisting only of a float with a single jet placed in the air passage. It may be said that this twin-cylindered vertical was the first of the series from which has been evolved the Mercedes-Daimler car and airship engines, built in sizes up to and even beyond 240 horse-power.

In 1901 the development of the petrol engine was still so slight that it did not admit of the construction, by any European maker, of an engine weighing less than 12 lbs. per horse-power. Manly, working at the instance of Professor Langley, produced a five-cylindered radial type engine, in which both the design and workmanship showed a remarkable advance in construction. At 950 revolutions per minute it developed 52.4 horse-power, weighing only 2.4 pounds per horse-power; it was a very remarkable achievement in engine design, considering the power developed in relation to the total weight, and it was, too, an interruption in the development of the vertical type which showed that there were other equally great possibilities in design.

In England, the first vertical aero engine of note was that designed by Green, the cylinder dimensions being 4.15 inch diameter by 4.75 stroke—a fairly complete idea of this engine can be obtained from the accompanying diagrams. At a speed of 1,160 revolutions per minute it developed 35 brake horse-power, and by accelerating up to 1,220 revolutions per minute a maximum of 40 brake horse-power could be obtained—the first-mentioned was the rated working speed of the engine for continuous runs. A flywheel, weighing 23.5 lbs., was fitted to the engine, and this, together with the ignition system, brought the weight up to 188 lbs., giving 5.4 lbs. per horse-power. In comparison with the engine fitted to the Wrights’ aeroplane a greater power was obtained from approximately the same cylinder volume, and an appreciable saving in weight had also been effected. The illustration shows the arrangement of the vertical valves at the top of the cylinder and the overhead cam shaft, while the position of the carburettor and inlet pipes can be also seen. The water jackets were formed by thin copper casings, each cylinder being separate and having its independent jacket rigidly fastened to the cylinder at the top only, thus allowing for free expansion of the casing; the joint at the bottom end was formed by sliding the jacket over a rubber ring. Each cylinder was bolted to the crank-case and set out of line with the crankshaft, so that the crank has passed over the upper dead centre by the time that the piston is at the top of its stroke when receiving the full force of fuel explosion. The advantage of this desaxe setting is that the pressure in the cylinder acts on the crank-pin with a more effective leverage during that part of the stroke when that pressure is highest, and in addition the side pressure of the piston on the cylinder wall, due to the thrust of the connecting rod, is reduced. Possibly the charging of the cylinder is also more complete by this arrangement, owing to the slower movement of the piston at the bottom of its stroke allowing time for an increased charge of mixture to enter the cylinder.

A 60 horse-power engine was also made, having four vertical cylinders, each with a diameter of 5.5 inches and stroke of 5.75 inches, developing its rated power at 1,100 revolutions per minute. By accelerating up to 1,200 revolutions per minute 70 brake horse-power could be obtained, and a maximum of 80 brake horse-power was actually attained with the type. The flywheel, fitted as with the original 35 horse-power engine, weighed 37 lbs.; with this and with the ignition system the total weight of the engine was only 250 lbs., or 4.2 lbs. per horse-power at the normal rating. In this design, however, low weight in relation to power was not the ruling factor, for Green gave more attention to reliability and economy of fuel consumption, which latter was approximately 0.6 pint of petrol per brake horse-power per hour. Both the oil for lubricating the bearings and the water for cooling the cylinders were circulated by pumps, and all parts of the valve gear, etc., were completely enclosed for protection from dust.

Green Vertical Engine 35 b. h. p.

A later development of the Green engine was a six-cylindered vertical, cylinder dimensions being 5.5 inch diameter by 6 inch stroke, developing 120 brake horse-power when running at 1,250 revolutions per minute. The total weight of the engine with ignition system was 440 lbs., or 3.66 lbs. per horse-power. One of these engines was used on the machine which, in 1909, won the prize of £ 1,000 for the first circular mile flight, and it may be noted, too, that S. F. Cody, making the circuit of England in 1911, used a four-cylinder Green engine. Again, it was a Green engine that in 1914 won the £5,000 prize offered for the best aero engine in the Naval and Military aeroplane engine competition.

Manufacture of the Green engines, in the period of the War, had standardised to the production of three types. Two of these were six-cylinder models, giving respectively 100 and 150 brake horse-power, and the third was a twelve-cylindered model rated at 275 brake horse-power.

In 1910 J. S. Critchley compiled a list showing the types of engine then being manufactured; twenty-two out of a total of seventy-six were of the four-cylindered vertical type, and in addition to these there were two six-cylindered verticals. The sizes of the four-cylinder types ranged from 26 up to 118 brake horse-power; fourteen of them developed less than 50 horse-power, and only two developed over 100 horse-power.