Method Finally Adopted
DETAILS OF DITCH FORMS
[(Larger View)]
The ditch forms were set very carefully to line and grade by the alignment corps, as this formed the starting point of all the rest of the work, the only other thing which was necessary was to give a level at the front end of the bench-wall form, after it was set, for the elevation of the top of the bench, and to check up the stations of the ends of the sections occasionally to see that they were at the even 25-ft. points (that is +08, +33, +58, and +83).
After a short length had been built with the ditches only, it was thought desirable to try and put in the floor as well, so that the whole of the concrete would be put in place as the lining advanced, and leave less cleaning up to be done over the end of a single track, in the restricted spaces between the bench-walls. [Fig. 13], C, shows the method finally adopted. In this may be seen the three stages in which it was put in, the details of the ditch forms being shown by Fig. 13, D.
In that part of the tunnel where sand-walls were built, a hollow tile drain was built into the foundation, as shown in [Fig. 13], A and B, along the foot of the water-proofing and connected at intervals with the drains by 4-in. cast-iron pipes. When the sand-walls and water-proofing were not built, however, the concrete of the foundations was sloped from the neat line back to the rock, as shown by Fig. 13, C3, so that in case any water found its way down through the rock packing, its tendency would be to flow back against the rock, or to follow the low part of this concrete to 4-in. cast-iron pipes leading to the side ditches, rather than to find its way through the joint between the foundation and the bench-wall and so into the lower duct lines.
[Sand-Walls.]—The sand-wall forms first used are shown in Fig. 2, [Plate XXIV], with a section of the finished sand-wall. As this work was only intended to give a comparatively smooth surface against which to place the water-proofing, no particular care was taken with the surface, except to avoid sharp projections which might cut through the felt and pitch used for this purpose. A rather porous concrete (with all the rock which could be safely embedded in it and have the wall stand) was used, so that it would not act as a dam, but rather tend to allow the water to find its way to the bottom of the tunnel, and so into the drains.
The traveling gantry for placing the concrete in the sand-walls, as first designed, with the belt conveyor, could of course only deliver the concrete at one end. Before setting the forms for a new section, it
was necessary, therefore, to move the gantry ahead, before the cross-bracing between the tops of the forms, which also held the top platform, could be placed in position. Fig. 2, [Plate XXIV], shows the end of the conveyor over the top of the cross-braces. In order to hold the bottom of these forms, small wooden blocks were embedded in the foundation concrete, against which they could be wedged, as shown by [Fig. 13], A; these blocks were cut out after the sand-wall had been built.