The top of the chamber is somewhat restricted near the edges (fig. 8) and two lengths of 2-1/2-inch channel support the sides of the opening through which the subject enters at the top (fig. 7).
Both the front and back lower channels upon which the bottom rests are extended so as to provide for supports for the outer walls of asbestos wood, which serve to insulate the calorimeter. Between the channels beneath the calorimeter floor and the 3-inch channels is placed a sheet of zinc which forms the outer bottom metallic wall of the chamber.
In order to prevent conduction of heat through the structural steel all contact between the inner copper wall and the steel is avoided by having strips of asbestos lumber placed between the steel and copper. These are shown as J in fig. 8 and fig. 12. A sheet of asbestos lumber beneath the copper bottom likewise serves this purpose and also serves to give a solid foundation for the floor. The supporting channels are placed near enough together to reinforce fully the sheet of asbestos lumber and enable it to support solidly the weight of the man. The extra strain on the floor due to tilting back a chair and thus throwing all the weight on two points was taken into consideration in planning the asbestos and the reinforcement by the steel channels. The whole forms a very satisfactory flooring.
Wall construction and insulation.—The inner wall of the chamber consists of copper, preferably tinned on both sides, thus aiding in soldering, and the tinned inner surface makes the chamber somewhat lighter. Extra large sheets are obtained from the mill, thus reducing to a minimum the number of seams for soldering, and seams are made tight only with difficulty. The copper is of standard gage, the so-called 14-ounce copper, weighing 1.1 pounds per square foot or 5.5 kilograms per square meter. It has a thickness of 0.5 millimeter. The whole interior of the skeleton frame of the structural steel is lined with these sheets; fig. 11 shows the copper shell in position.
For the outer metallic wall, zinc, as the less expensive metal, is used. One sheet of this material perforated with holes for the attachment of bolts and other appliances is shown in position on the outside of the wall in fig. 11. The sheet zinc of the floor is obviously put in position before the channels upon which it rests are laid. The zinc is obtained in standard size, and is the so-called 9-ounce zinc, or 0.7 pound to the square foot, or 3.5 kilograms to the square meter. The sheet has a thickness of 0.5 millimeter.
Fig. 12.—Cross-section in detail of walls of calorimeter, showing zinc and copper walls and asbestos outside (A); hair-felt lining (B); cross-section of channel iron (H); brass washer soldered to copper (K); asbestos insulation between channel iron and copper (J); bolt holding the whole together (I); heating wire (W) and insulator holding it (F) shown in air-space between zinc and hair-felt; section of one of the cooling pipes (C) and its brass support (G); threaded rod (E) fastened into H at one end and passing through asbestos wall with a nut on the outside; and iron pipe (D) used as spacer between asbestos and zinc.
In the cross-section, fig. 7, A represents the copper wall and B the zinc wall. Surrounding this zinc wall and providing air insulation is a series of panels constructed of asbestos lumber, very fire-resisting, rigid, and light. The asbestos lumber used for these outer panels is 6.4 millimeters (0.25 inch) thick. To further aid in heat insulation we have glued to the inner face of the different panels a patented material composed of two layers of sheathing-paper inclosing a half-inch of hair-felt. This material is commonly used in the construction of refrigerators. This is shown as E in fig. 7, while the outer asbestos panels are shown as F.
A detail of the construction of the walls, showing in addition the heating and cooling devices, is given in fig. 12, in which the copper is shown held firmly to the upright channel H by means of the bolt I, screwing into a brass or copper disk K soldered to the copper wall. The bolt I serves the purpose of holding the copper to the upright channel and likewise by means of a washer under the head of the screw holds the zinc to the channel. In order to hold the asbestos-lumber panel A with the hair-felt lining B a threaded rod E is screwed into a tapped hole in the outer part of the upright channel H. A small piece of brass or iron tubing, cut to the proper length, is slipped over this rod and the asbestos lumber held in position by a hexagonal nut with washer on the threaded rod E. In this manner great rigidity of construction is secured, and we have two air-spaces corresponding to the dead air-spaces indicated in fig. 7, the first between the copper and zinc and the second between the zinc and hair-felt.