"These, my essential points, will admit of various modifications as to form and proportions such as must be and are quite familiar to every competent steam-engine manufacturer, and therefore it will be sufficient for the perfect description of my improved steam-engine that I explain some of the modes of forming and combining the essential points of my invention with the other parts of steam-engines in common use. In my most favourite form of engine in which I condense by a current of cold air, the fire-place and flue, the boiler, the condenser, and the air-vessel, are made of six concentric tubes, standing in an upright position. The inner or first tube forms the fire-place and flue, and at the same time the inner side of the boiler. This tube is conical, having its small end upwards. The next or second tube is cylindrical, about 6 inches larger in diameter than the lower end of the first tube, and forms the outside of the boiler, leaving a space all round of about 3 inches at the bottom, and so much more at the top, as the flue is taper for holding water and steam between the two tubes. The third tube is about 2 inches larger in diameter than the second, in order to allow a space of about an inch for powdered charcoal or some other slow conductor of heat. This tube also constitutes the inner side of the air-vessel. The fourth tube is about 2 inches larger than the third, and forms the inner side of the condenser. The fifth tube, about 2 inches larger than the fourth, forms the outside of the condenser; and the sixth tube, about 2 inches larger than the fifth, forms the outside of the air-vessel, and at the same time the outside of the whole of the generating and condensing apparatus, consisting of fire-place, flue, boiler, condenser, and air-vessel. These tubes are made of wrought-iron plates riveted together, and are all cylindrical, except the first, which is conical, the bottom or fire end being the largest. The first or inner tube is closed at bottom, but has an opening on one side near the bottom, through which the fire-bars are introduced, and the ashes and clinkers taken away. To this opening a neck-piece about 3 inches long is riveted, having a flange to fit against the inside of the second tube, when the two tubes are concentric, through, the side of which second tube is an opening corresponding with that in the first tube, and the flanch is screwed to the second tube so as to make one opening through the sides of the two tubes. The second tube extends downwards about 5 inches below the first tube, and has a flanch turning inwards, to which a second round plate of iron is screwed, forming the bottom of the boiler. The first tube has an external flanch at the top, and the second tube an internal flanch, both of the same height, and screwed to a cast-iron circular plate or cap-piece, which extends wide enough around the boiler to form also the cover for the air-vessel. This plate has a hole in the middle as large as the flue. The sides of the condenser and air-vessel are formed of four concentric tubes, each about 2 inches larger than the one within it. The inner and outer of these tubes constitute the sides of the air-vessel, and are each furnished with an external flanch at the top by which they are screwed to the cap-piece. The two intermediate tubes constituting the sides of the condenser are riveted together at the top, leaving a space of about an inch between their upper ends and the cap-piece, so as to allow of a free communication over them between the outer and inner parts of the air-vessel. The inner tube of the air-vessel extends downwards about an inch below the boiler, and is closed by a flat plate screwed on to a flanch projecting inwards from the tube; the two tubes of the condenser descend about 3 inches lower than the boiler. The inner tube has an internal flanch, to which a flat circular plate is screwed to close up the tube. The outer tube of the condenser is of the same length with the inner, and is provided with an external flanch about 3 inches broad. The outer tube of the air-vessel has an external flanch 2 inches broad, and is just long enough to come down upon the broad flanch of the condenser last described, and these two flanches are together bolted upon a bottom piece of cast iron, which is a dish of 4 inches deep, and equal in diameter with the diameter of the outer tube, and having a flanch the same breadth as the flanch of the outer tube, and the bottom piece is secured to the air-vessel and outer tube of the condenser by bolts going through all the three flanches. An opening is made through the sides of all the four tubes of the condenser and air-vessel opposite to and as wide as the fire-place opening through the sides of the boiler. The upper part of both openings to be of the same height, but the outer opening is made as low as the bottom of the boiler, in order to allow room for a pipe to enter that part of the boiler for forcing the water into it, and also another pipe and cock for drawing off the water or sediment, in case foul water be used by accident or carelessness. These two openings through the condenser and air-vessel, and through the boiler, constitute one fire doorway through all the six tubes for access to the fire-place; a ring is placed between the two tubes of the condenser around the fire doorway, so as to cut off all communication of the steam in the condenser with the air in the doorway; another similar ring is placed between the condenser and the outer tube to prevent the escape of air into the fire doorway, and a half ring is placed in the lower part of the fire doorway between the condenser and the inner tube of the air-vessel, to prevent ashes from falling into the air-vessel, and yet allow a free passage for the air from the inner part of the air-vessel into the upper part of the fire doorway. These two rings and the half ring are secured in their places by rivets passing through all of them and through the tubes, and uniting all firmly together, the interstices being filled with iron cement. A ring is also placed between the boiler and the air-vessel around the fire doorway, against the outside of which ring the charcoal powder is tightly rammed, and will hold the ring in its place without the necessity of either rivets or screws. That part of the fire doorway which is above the fire-bars is supplied with an inner door, to shut the fire-place even with the outside of the boiler, and exclude all access of air to the fire, except through the grating. The whole of the fire doorway is enclosed by an outer door even with the outside of the air-vessel, to exclude all air, except that which comes through the air-vessel; a pipe is fixed in the bottom or dish-piece leading to a forcing pump to draw the water out of the condenser and force it into the bottom of the boiler through the pipe before described. A blowing cylinder of about ten times the content of the main cylinder is screwed against the outside of the air-vessel, and opposite to the two outlet valves of the blowing cylinder two apertures are made in the air-vessel, through which the air is forced in. The main cylinder of the engine, of the usual dimensions according to power wanted, is also screwed against the outside of the air-vessel high enough above the blowing cylinder to allow room for the main-crank shaft to work between them. The forcing pump before mentioned is also screwed to the outside of the air-vessel, and thus my improved steam-engine becomes more compact and convenient than any preceding steam-engine. For the purpose of supplying the boiler with distilled water, in case there should be a deficiency in it, a small vessel made of two upright tubes, one within the other, is placed on the cap-piece. The inner tube is of the same diameter as the flue, and forms a continuation of it. The outer tube is about 6 inches larger than the inner, and the space at the top and bottom between the two tubes is closed by two ring-shaped pieces. This vessel may be about 18 inches high; a cock is fixed in the top of this vessel, to which a bent pipe is fastened, leading to and united with a pipe which arises from the top of the condenser and passes through a hole in the cap-piece, and thus a communication between the supplying vessel and the condenser may be opened or shut at pleasure; another pipe, also furnished with a stop-cock, arises from the vessel, and communicates with a water-cistern to receive its supply of water when required; a third pipe, having a cock in it, opens into the vessel near the bottom to let out the sediment; a small cock to let the air out is also fixed in the top of the vessel, which cock may also be used for letting air out of the condenser. In order to supply the boiler with water by means of this vessel, the stop-cock leading to the condenser is shut, and that leading to the cistern is opened, and at the same time the air-cock is opened to allow the air to escape that the water may fill the vessel. When the vessel is nearly full of water, the air-cock and the cock from the cistern are shut, and that in the pipe leading to the condenser is opened. The water being then heated by the flue is converted into steam, which, passing into the condenser, is there reduced to water again, leaving the sediment or salt in the supplying vessel, which sediment or salt may be occasionally blown out through the bottom pipe by filling the vessel with, water, shutting the water, steam, and air cocks, and opening the cock of the outlet pipe at a time when the steam in the vessel is strong. But the supply of water from the condenser being always equal to that converted into steam and used in the engine, there is no tendency to a variation in the height of the water in the boiler, except there be leakage or waste of steam in some part of the engine. An upright glass tube, having an iron tube of communication with the lower part of the boiler and another iron tube of communication to the upper part of the boiler, is conveniently placed against the outside of the air-vessel to indicate at all times the height of the water in the boiler; as is usual in steam-boilers, a valve is placed on the top of the air-vessel to allow of the escape of a portion of the air in case that the quality of the fuel should not require so much air for perfect combustion as the steam requires for good condensation. The degree of the condensation of the steam may be increased at pleasure, by increasing the velocity of the air passing into and through the air-vessel. The other parts of my improved steam-engine, such as the steam-pipes, the throttle-valve, the safety-valve, the vacuum-valve, the working valves, crank, connecting rods, cross-heads, pistons, piston-rods, and various other minor parts common to engines in general use may be made in the usual forms, and placed in the most convenient situations; they cannot, therefore, need any description. When it is intended to use water for condensing instead of air, my improved steam-engine must be made as before directed, except that the communication between the air-vessel and the fire-place must be closed, which may be done by a perfect ring of iron surrounding the opening leading to the fire-place, instead of the half ring before described, and a forcing pump must be employed to draw water from a reservoir, and force it into the vessel which I have hereinbefore denominated the air-vessel, but which in this mode of working would more properly bear the name of water-vessel. In this case a blowing cylinder, the dimensions of which must be calculated according to the quality of the fuel to be used, may be worked to blow the fire through a pipe leading into the ash-pit. This, however, will not be necessary where there is a chimney high enough to create a strong draught. In respect to proportions, my improved steam-engine admits of considerable latitude, and it will be sufficient direction to any practical engineer to say that for engines working with steam of 120 lbs. to the inch, used expansively till it be nearly reduced to atmospheric strength and then condensed, a 10-horse engine may have a fire-place of 20 inches diameter, the flue at the top 10 inches diameter, and a boiler of 20 feet high; a 60-horse engine, a fire-place of 36 inches diameter, a flue of 16 inches diameter, and a boiler of 20 feet high. In boat-engines, and in other cases where height cannot be allowed, the diameter must be increased. The thickness of the two tubes constituting the boiler sides of a 10-horse engine may be 1/8th of an inch, that of a 60-horse a quarter of an inch, and so in proportion for engines of other power. The tubes constituting the condenser and inner tube of the air-vessel may in all cases be 1/8th of an inch thick. The outer tube may be 3/8ths of an inch thick, to afford stability to the working cylinder, the blowing cylinder, and the forcing pump fastened to this tube, and as an ultimate perfect barrier against explosion. The respective distances of the other tubes constituting the outside of the boiler, the condenser, and air-vessel, will be the same as hereinbefore given, and therefore their diameters will depend upon the diameter of the fire-place. The cap-piece in small engines may be half an inch thick, and in large engines an inch. The bottom of the ash-pit and bottom of the boiler must have about half an inch of thickness for every foot diameter, or they may be cast with ribs to afford equivalent strength. The fuel is supplied through a door in the flue, at the top of the boiler, consisting of coke or coals the least liable to swell with heat. The flue may be filled to about one-third of the height of the boiler, and the water fill about three-fourths of the boiler, leaving one-fourth for steam.
"Having clearly explained my improved steam-engine so that any person competent to make a steam-engine can from this description understand my invention and carry the same into effect in as beneficial a manner as myself, I proceed to observe that the extreme safety of my improved steam-engine will be seen, from considering that in case the boiler should explode inwards into the flue, the power of the steam would be first reduced by filling the flue and fire-place, and could not escape through the chimney and fire doorway faster than it would diffuse itself and be condensed by mixing with the surrounding air, and thus lose all its force. But should the outside of the boiler burst, part of the force of the steam would be spent in filling up the interstices between the particles of the charcoal, and would then probably be too weak to effect a breach through the inner tube of the air-vessel; and should such a second breach be effected, the space within the air-vessel would allow the steam to expand and partly condense, and a portion to escape into and through the fire doorway, where it would divide itself, and proceed harmlessly up the flue, and out at the doorway; so that the outer case being a reserve of strength, would to a certainty withstand the force remaining in the steam after the before-mentioned successive reductions of power."
The patent of February, 1831, perfects the sketch in his letter of July 27th, 1829, which in its turn made more perfect the plans put into practice in 1815, just before leaving England for America.[175] The prejudice against the use of his high-pressure steam-engine he tried to meet by calling it "a high-pressure safety engine." The boiler was of six wrought-iron upright tubes, one within the other. The inner one was the fire-tube, surrounded by a tube of larger diameter, forming the water and steam space. This was again surrounded by another tube, 2 inches larger in diameter, the space being filled with charcoal or other non-conductor of heat; another tube, 2 inches more in diameter, formed the inner circle of the condenser, having an inch space for the passage of cold air from the blowing cylinder, carrying the heat from the condensing steam back to the fire-place. Still another tube, 2 inches more in diameter, giving a space into which the used steam from the cylinder passed to be condensed. Then came the outside tube, 2 inches more in diameter, forming a second space for the passage of air, taking heat from the condenser into the fire. The steam-boiler had its heat retained by a coating of charcoal; next to it came a current of cold air an inch thick, carrying back to the fire any heat that had passed through the charcoal coat, and also the heat from the inner surface of the condenser. Then came the inch-thick circle of steam, on its exit from the cylinder, to be condensed; and finally an outside circle of cold air, performing the same functions as the inner circle in condensing the steam and carrying its heat back again to the fire.
The object or principle of this engine was to avoid the loss of heat, and the necessity for either condensing water or feed-water, as described in the letter and drawing of August 19th, 1830, but the detail was changed, mainly to facilitate construction. As in practice it might be impossible to fully attain those objects, preparation was made to get rid of the salt from such water as might be required as feed-water to make good the loss from leakage or other defects in the working of marine steam-engines. The specification states: "For the purpose of supplying the boiler with distilled water, in case there should be a deficiency in it, a small vessel made of two upright tubes, one within the other, is placed on the cap-piece. The inner tube is of the same diameter as the flue, and forms a continuation of it. The water being heated by the flue is converted into steam, which, passing into the condenser, is there reduced to water again, leaving the sediment or salt in the supplying vessel."
Where water condensation was preferred the surface-air condenser could be converted into a surface-water condenser by a current of cold water in place of the air; in which case the air from the blowing cylinder was taken direct in to the fire-place or other means used for giving the necessary draught. Steam of about 135 lbs. to the inch was to be so expansively worked as at the finish of the stroke, on its escape to the condenser, to be no more than atmospheric pressure, or 15 lbs. to the inch—just the strength with which Watt preferred to commence his work in the cylinder.
The most prominent feature in Trevithick's numerous modifications of the steam-engine was the boiler. In the 'Life of Watt,' though his commentators have been numerous and eminent, little or nothing is said about the boiler or the steam pressure. He left that all-important part of the steam-engine just as he found it, resisting the increase of steam pressure, which was the mainspring of Trevithick's engine. The boiler of the high-pressure engines of 1796[176] sheltered the steam-cylinder from cold; and the used steam from the cylinder circulated around the exterior of the boiler, on its way to the blast-pipe, while the condensed portion was returned as feed-water in the patent engine of 1802.[177] In 1811 he proposed to force air into the fire-place, hoping thereby to reduce the amount of heat lost by the chimney.[178] His various forms of tubular boilers, as at the Herland Mine,[179] and at Dolcoath,[180] and the upright multitubular boilers patented in 1815.[181] followed up in 1828. "I shall have a small portable engine finished here next week, and will try to heat steam independent of water, in small tubes of iron, on its passage from the boiler to the cylinder, and also try cold sides for condensing." In 1829 a simple boiler and condenser composed of three tubes was made, the inner or fire-tube being 2 feet in diameter and 15 feet long, "for the express purpose of experimenting on the working the same steam and water over and over again;"[182] and on the same subject, "By making the condenser of 4-inch copper tubes 1/32nd of an inch thick, it would stand in one-twentieth part of the space of the boiler:"[183] and finally the sketch of the tubular boiler and tubular condenser of 1830, in its boiler portion similar to the best portable boilers of the present day, and the patent specification of 1831. Surely therefore to him belongs the credit of having invented and perfected the tubular boiler and surface condenser.
Smiles has written:[184]—
"For many years previous to this period (1829), ingenious mechanics had been engaged in attempting to solve the problem of the best and most economical boiler for the production of high-pressure steam. Various improvements had been suggested and made in the Trevithick boiler, as it was called, from the supposition that Mr. Trevithick was its inventor. But Mr. Oliver Evans, of Pennsylvania, many years before employed the same kind of boiler, and as he did not claim the invention, the probability is that it was in use before his time. The boiler in question was provided with an internal flue, through which the heated air and flames passed, after traversing the length of the under side of the boiler, before entering the chimney.
"This was the form of boiler adopted by Mr. Stephenson in his Killingworth engine, to which he added the steam-blast with such effect. We cannot do better than here quote the words of Mr. Robert Stephenson on the construction of the 'Rocket' engine:—'After the opening of the Stockton and Darlington, and before that of the Liverpool and Manchester Railway, my father directed his attention to various methods of increasing the evaporative power of the boiler of the locomotive engine. Amongst other attempts, he introduced tubes (as had before been done in other engines)—small tubes containing water, by which the heating surface was materially increased. Two engines with such tubes were constructed for the St. Etienne Railway, in France, which was in progress of construction in the year 1828; but the expedient was not successful; the tubes became furred with deposit, and burned out.
"'Other engines, with boilers of a variety of construction, were made, all having in view the increase of the heating surface, as it then became obvious to my father that the speed of the engine could not be increased without increasing the evaporative power of the boiler. Increase of surface was in some cases obtained by inserting two tubes, each containing a separate fire, into the boiler; in other cases the same result was obtained by returning the same tube through the boiler; but it was not until he was engaged in making some experiments, during the progress of the Liverpool and Manchester Railway, in conjunction with Mr. Henry Booth, the well-known secretary of the company, that any decided movement in this direction was effected, and that the present multitubular boiler assumed a practicable shape. It was in conjunction with Mr. Booth that my father constructed the 'Rocket' engine.