The engines, erected in 1811 or 1812, combined the novelty of the steam pole-engine, with the use of high-pressure steam of 100 lbs. on the square inch, and the comparatively untried principle of steam expansion, carried to what in the present day is thought an extreme and unmanageable limit.
The Wheal Prosper engine fixed near the sea-shore at Gwythian is referred to in Trevithick's note to Mr. Rastrick,[25] as "that new engine you saw near the sea-side, with me, is now lifting forty millions, 1 foot high, with 1 bushel of coal" (84 lbs.), "which is very nearly double the duty that is done by any other engine in the county."
This was probably the first application of high-pressure steam to give motion to pump-rods. The engine, as compared with the neighbouring Watt low-pressure steam vacuum pumping engines, was small, but the principles of high steam, expansive working, and vacuum, were combined successfully to an extent scarcely ventured on by modern engineers.
Trevithick's high-pressure condensing whim-engines had been for some years at work in Cornwall, but mine adventurers had not dared to risk the application of high-pressure steam to the large pumping engines, fearing its great power would prove unmanageable, and its rapid movement cause breakage of the pump-rods and valves.
Two distinct inventions or improvements, each of which was actually followed up in different mines, show themselves in this engine: one being the form of boiler to give with economy and safety high-pressure expansive steam for large engines; the other, the application of a pole in lieu of a piston, as a more simple engine for working with strong expansive steam, and more easily constructed by inexperienced mechanics, who had none of the slide lathes or planing machines so much used by engine builders of the present day.
"About 1814 Captain Trevithick erected a large high-pressure steam-puffer pumping engine at the Herland Mine. The pole was about 30 inches in diameter, and 10 or 12 feet stroke. There was a cross-head on the top of the pole, and side rods to a cross-head under the pole-case. The side rods worked in guides. The pole-case was fixed to strong beams immediately over the pump-shaft. The steam was turned on and off by a four-way cock. The pressure was 150 lbs. to the inch above the atmosphere. The boilers were of wrought iron, cylindrical, about 5 feet 6 inches in diameter and 40 feet long, with an internal tube 3 ft. in diameter. The fire-place was in the tube. The return draught passed through external brick flues.[26]
"When a young man, living on a farm at Gurlyn, I was sent to Gwinear to bring home six or seven bullocks. Herland Mine was not much out of my way, so I drove the bullocks across Herland Common toward the engine-house. Just as the bullocks came near the engine-house the engine was put to work. The steam roared like thunder through an underground pipe about 50 feet long, and then went off like a gun every stroke of the engine. The bullocks galloped off—some one way and some another. I went into the engine-house. The engine was a great pole about 3 feet in diameter and 12 feet long. A cast-iron cross-head was bolted to the top of the pole. It had side rods and guides. A piece of iron sticking out from the cross-head carried the plug-rod for working the gear-handles. The top of the pole worked in a stuffing box. A large balance-beam was attached to the pump-rods, near the bottom cross-head.
"There were two or three of Captain Trevithick's boilers with a tube through them, the fire in the tube. They seemed to be placed in a pit in the ground. The brick flues and top of the bricks were covered with ashes just level with the ground. A great cloud of steam came from the covering of ashes.
"I should think the pressure was more than 100 lbs. to the inch. People used to say that she forked the mine better than two of Boulton and Watt's 80-inch cylinder engines. We could hear the puffer blowing at Gurlyn, five or six miles from the Herland Mine.
"In 1813 I carried rivets to make Captain Trevithick's boilers in the Mellinear Mine; they were 5 feet in diameter and 30 or 40 feet long, with an internal fire-tube. It took four or five months to build them. In the present day (1869) a fortnight would build them. The largest boiler-plates obtainable were 3 feet by 1 foot. We had to hammer them into the proper curve. The rivet-holes were not opposite one another. A light hammer was held against the rivet-head in riveting, in place of the present heavy one, so the rivet used to slip about, and the plates were never hammered home so as to make a tight joint."[27]