In practice the difficulty of keeping the pole-packing in order was one of the objections to the plan; for it either leaked, or, if packed tight, caused much friction and wearing away of the middle of the pole faster than the ends, from the greater speed at the middle of the stroke. The steam-ring was therefore of importance in the engine, in those days of inaccurate workmanship; like the water cup on the gland of the plunger-pump packing, it prevented external air from injuring the vacuum.
""Camborne, July 8th, 1815.
""Mr. Giddy,
"Sir,—About a fortnight since I received letters from Lima, and also letters to the friends of the men who sailed with the engines. They arrived on the 29th January, after a very good passage, and without one hour's sickness. Both their and my agreements were immediately ratified, and they are in high spirits. The ship finished discharging on the 11th February, which was the day those letters sailed from Lima with $12,000 for me, which has all arrived safe.
"I shall make another fit-out for them immediately. I expect that all the engines will be at work before the end of October; half of them must be at work before this time. The next day, after their letters sailed for Europe, they intended to go back to the mines. Woolf's engine is stopped at Herland, and I have orders to proceed. A great part of the work is finished for them, and will be at work within two months from the time I began. I only engage that the engine shall be equal to a B. and Watt's 72-inch single, but it will be equal to a double 72-inch cylinder. It is a cast-iron plunger-pole, over the shaft, of 33 inches diameter, 10-feet stroke. The boiler is two tubes, 45 feet long each, 3 feet diameter, 1/2 an inch thick, of wrought iron, side by side, nearly horizontal, only 15 inches higher at the steam end of the tubes, to allow the free passage of steam to the steam-pipe. There are two 4-inch valves, one the steam-valve, the other the discharging valve. I have made the plunger-case and steam-vessel of wrought iron ¾ of an inch thick. The steam-vessel is 48 inches in diameter. The plunger stands on beams over the shaft, with the top of it at the level of the surface, with a short T-piece above the plunger-pole, and a side rod on each side, that comes up between the two plunger-beams in the shaft; this does away with the use of an engine-beam, and the plungers do away with the use of a balance-beam.
Pole-Engine.
"The fire is under the two tubes, and goes under them for 45 feet, and then returns again over them, and then up the chimney. Those tubes need no boiler-house, because they are arched over with brick, which keeps them from the weather, and scarcely any engine-house is needed, only just to cover the engineman.
"Suppose a 72-inch cylinder (having 4000 inches), at 10 lbs. to the inch, an 8-feet stroke, working nine strokes per minute (which is more strokes of that length than she will make when loaded to 10 lbs. to the inch).