| PAGE | ||
|---|---|---|
| Preface | [v] | |
| Introduction | [vii] | |
| INTRODUCTORY CHAPTER. | ||
| History of the Gasoline Engine and Early Automobileconstruction | [1] | |
| Purchasing a new car | [3] | |
| Purchasing a used car | [4] | |
| Selecting and testing a used car | [5] | |
| Driving instructions | [6] | |
| Road rules for city and country | [9] | |
| What to do in case of accident | [10] | |
| CHAPTER I. | ||
| Gasoline Engine Construction, and Parts | [12] | |
| The engine block castings, cylinders, pistons, connecting rods, bearings, crank shaft,cam shaft and fly-wheel. | ||
| CHAPTER II. | ||
| Valve Construction and Operation | [21] | |
| Valve construction. Types and operation of the valves in an 8-cylinder V-type engine. Valvelocations and valve grinding. Valve care. | ||
| CHAPTER III. | ||
| The Operation of a 4-Cycle 4-Cylindered Gasoline Engine | [29] | |
| Explaining the cycle. The 4-, 6-, 8-, 12-cylindered engine—The Knight sleeve valve engine—S. A. E.Horse Power scale—Displacement-Engine charts—Lubrication oils and greases—Lubrication systems—Care—Cleaning—and adjustingof lubrication systems. | ||
| CHAPTER IV. | ||
| Brief Treatise on Carburetion | [45] | |
| The Stromberg plain tube Model M carburetor. Principle of action—Installation—Adjustment andmaintenance—Stromberg Model L adjustment. | ||
| CHAPTER V. | ||
| Nitro Sunderman Carburetor | [60] | |
| Principle of action, action of venturi, adjustment and general care. | ||
| The Schebler Model R carburetor, action and adjustment points. | ||
| CHAPTER VI. | ||
| Stewart Carburetor | [65] | |
| Principle of operation—Adjustment and maintenance. | ||
| CHAPTER VII. | ||
| Carter Carburetor | [70] | |
| Operating principle—Adjustment and care. | ||
| CHAPTER VIII. | ||
| Schebler Plain Tube Carburetor | [72] | |
| Operation—Instructions for installing, adjustment and maintenance. | ||
| CHAPTER IX. | ||
| Kerosene Carburetors | [76] | |
| Operating principle—Installation and adjustment. | ||
| CHAPTER X. | ||
| Heated Manifolds and Hot Spots | [79] | |
| Action—Advantage and design. | ||
| CHAPTER XI. | ||
| Cooling Systems | [82] | |
| Purpose of cooling system—Circulating systems—The force pump circulating system—Overheating—Radiatorcleaning—Freezing—Freezing solutions—Radiator repairing—The air cooling system. | ||
| CHAPTER XII. | ||
| Muffler Construction | [86] | |
| Purpose—Advantage—Type—Assembly and Maintenance. | ||
| CHAPTER XIII. | ||
| Vacuum Systems | [89] | |
| Operating principle—Purpose of the air vent—Failure to feed gasoline to carburetor—Removingtop—Cleaning gasoline strainer screen—Operating principle and general maintenance. | ||
| CHAPTER XIV. | ||
| Electrical Dictionary of Parts, Units and Terms | [95] | |
| Voltage—Amperage—Ohms—Current—Circuit—Low tension Current—High Tension Current—Inductioncoil—Commutator—Insulation—Shunt or choking coil—Fuse—Condenser—Dynamo—Voltaic cell—Accumulator—Storagebattery—Electrolyte—Hydrometer—Ammeter—Circuit breaker—Switch—Generator—Regulator—Contact-breaker—Non-vibratingcoil—Distributors. | ||
| CHAPTER XV. | ||
| The Magneto | [101] | |
| Parts—Assemblage—Operating principle. | ||
| CHAPTER XVI. | ||
| Bosch High Tension Magneto, Type ZR | [105] | |
| Operating principle—Primary or low tension circuit—Secondary or high tension circuit—Timingmagneto gears—Timing magneto with engine—The condenser—Safety spark gap—Interrupter timing range—Cutting outignition—Caution—Care—Maintenance. | ||
| CHAPTER XVII. | ||
| Magneto Washing, Repairing and Timing | [111] | |
| Magneto cleaning—Magneto repairing—Magneto assembling—Magneto timing to engine. | ||
| CHAPTER XVIII. | ||
| North East Ignition System | [114] | |
| Wiring ignition distributor—Ignition coil—Breaker box and distributor head assembly—Condenser—Breakercontacts—Breaker cam—Distributor head—Automatic spark advance mechanism—Manual spark control—Timing the distributor—Generalcare. | ||
| CHAPTER XIX. | ||
| Atwater Kent Ignition Systems | [126] | |
| Type CC system—Operating principle—Setting or timing—Adjustment—Oiling—General care. | ||
| CHAPTER XX. | ||
| Atwater Kent Battery Ignition System | [132] | |
| Type K-2-Operating principle—Operation of contact maker—Contactless distributor—Wiring diagram ofcurrent flowage—Setting and timing the unisparker—Timing with engine—Automatic spark advance—Contact point adjustment—Oilingdiagram—Condenser—Testing for ignition trouble. | ||
| CHAPTER XXI. | ||
| Philbrin Single Spark, and High Frequency Duplex Ignitioystems | [141] | |
| Operation of contact maker—Current induction—Duplex system—Duplex switch—Duplex switchaction—Wiring diagram—Adjustment of contact points—General care. | ||
| CHAPTER XXII. | ||
| Electrical Starting and Lighting Systems | [147] | |
| The generator—The regulator—The automatic cut-out—One unit system—Two unit system—Three unitsystem—The starting motor—Lubrication—Maintenance. | ||
| CHAPTER XXIII. | ||
| Electric Lighting and Starting Systems | [154] | |
| Wiring diagram Bijur system—Operation of Bijur system—Starting motor—Operation of startingmotor—Wiring circuits—Fuse—Ground fuse—Lamp controller—Oiling—Battery testing—General care. | ||
| CHAPTER XXIV. | ||
| North East Starter Used on Dodge Brothers’ Cars | [161] | |
| Model G starter-generator operation—Wiring diagram—Starter-generator action—Mounting—Drive—Chargingrate adjustment—Fuse—Locating trouble—Starting switch and reverse current cut-out—Running with battery disconnected. | ||
| CHAPTER XXV. | ||
| The Delco Electrical System | [167] | |
| Motoring the generator—Cranking the engine—Generating electrical energy—Diagram of motor generatoroperation—Lubrication—Ignition switch—Circuit breaker—Ignition coil—Distributor—Contact breaker and timer—Care. | ||
| CHAPTER XXVI. | ||
| Storage Battery | [180] | |
| Construction—Chemical action—Cells—Electrolyte solution—Battery charging—Care andmaintenance—Hydrometer testing—Battery idle—Battery freezing—General care. | ||
| CHAPTER XXVII. | ||
| Spark Plugs and Care | [186] | |
| Type—Construction—Connections—Assembling—Repairing—Cleaning—General care. | ||
| CHAPTER XXVIII. | ||
| Clutch Construction, Type and Care | [189] | |
| Clutch operation—Gear shifting—Change speeds—Cone clutch—Cone clutch care—Cone clutchadjustment—Multiple disc clutch—Borg and Beck clutch—Borg and Beck clutch adjustment—Disc clutch cleaning, wet plate,dry plate—Cone clutch leather—Cone clutch leather patterns—Cutting—General care. | ||
| CHAPTER XXIX. | ||
| Transmissions, Types, Operation and Care | [198] | |
| Operation of—Planetary type—Progressive type—Selective type—Gear shifts—Unit-power-plant—Transmissioncleaning—Lubrication—Care. | ||
| CHAPTER XXX. | ||
| Universal Joints | [204] | |
| Universal joints—Slip joints—Operation—Construction diagram—Tightening—Lubrication—Care. | ||
| CHAPTER XXXI. | ||
| Differential Gears | [207] | |
| Bevel gear action—Construction—Adjusting—Gearless differential—Action—Adjustment—Advantage—Wormgear drive differential—Operation—Adjustment—Lubrication—General care. | ||
| CHAPTER XXXII. | ||
| Axle Types, Operation and Care | [212] | |
| Dead axles—The semi-floating axle—Adjustment—Lubrication—The full-floatingaxle—Construction—Adjustment—Lubrication—The I-beam front axle—The spindle—Steering knuckle—Care of all types. | ||
| CHAPTER XXXIII. | ||
| Brake Types, Operation and Care | [218] | |
| Brake adjustment—Brake re-lining—Brake care—Brake cleaning. | ||
| CHAPTER XXXIV. | ||
| Springs and Spring Care Tests | [223] | |
| Spring types—Spring lubrication—Weekly spring care—Bi-monthly spring care—Spring wrapping. | ||
| CHAPTER XXXV. | ||
| Alignment | [229] | |
| Wheel alignment—Lengthwise—Crosswise—Axle alignment—Lengthwise—Alignment tests—Mechanicalalignment—Lengthening wheelbase. | ||
| CHAPTER XXXVI. | ||
| Steering Gears, Type and Construction | [232] | |
| Operation of worm and sector type—Adjustment of worm and sector type—Worm and nut type—Adjustmentof worm and nut type—Rack and pinion type—Connections—Drag link—General care. | ||
| CHAPTER XXXVII. | ||
| Bearing Types, Use and Care | [236] | |
| Plain bearings—Bushings—Roller bearings—Flexible roller bearings—Radial ball bearings—Thrust ballbearings—End thrust—Double thrust—Cleaning—Care—Maintenance. | ||
| CHAPTER XXXVIII. | ||
| Car Arrangement | [243] | |
| Showing location and names of parts—Adjustment—General care. | ||
| CHAPTER XXXIX. | ||
| Overhauling the Car | [247] | |
| Instructions showing how to go about it—And how to give the car a thorough overhauling. | ||
| CHAPTER XL. | ||
| Repair Equipment | [251] | |
| Road repair necessities—Shop repair necessities. | ||
| CHAPTER XLI. | ||
| Car Cleaning, Washing and Care | [253] | |
| Body construction—Body washing—Running gear washing—Engine cleaning—Cleaning upholstering—Rugcleaning—Windshield cleaning—Sedan or closed body cleaning—Tire cleaning—Rim cleaning—Light lens cleaning—Caution. | ||
| CHAPTER XLII. | ||
| Tires, Build, Quality and Care | [256] | |
| Tire care—Tire chains—Cross chains—Tube care—Tube repairing—Tire and tube storage. | ||
| CHAPTER XLIII. | ||
| Electrical System | [259] | |
| General overhauling and tuning hints. | ||
| CHAPTER XLIV. | ||
| Automobile Painting | [262] | |
| CHAPTER XLV. | ||
| Carbon Removing | [263] | |
| Trouble Hints | [264] | |
| FORD SUPPLEMENT. | ||
| I | The car—its operation and care | [269] |
| II | The Ford Engine | [277] |
| III | The Ford Cooling System | [287] |
| IV | The Gasoline System | [290] |
| V | The Ford Ignition System | [295] |
| VI | The Ford Transmission | [301] |
| VII | The Rear Axle Assembly | [307] |
| VIII | The Ford Muffler | [310] |
| IX | The Ford Running Gear | [311] |
| X | The Ford Lubrication System | [316] |
| XI | Care of Tires | [320] |
| XII | Points of Maintenance | [323] |
| XIII | The Ford One Ton Truck | [325] |
| XIV | The F. A. Starting and Lighting System Installed on Sedans and Coupés | [328] |
| Index | [335] | |
ILLUSTRATIONS
| FIGURE | PAGE | |
|---|---|---|
| [1]. | Typical Four-Cylinder Block | 13 |
| [2]. | Cylinder Block with Head Removed | 13 |
| [3]. | Removable Cylinder Head (Reversed) | 14 |
| [4]. | Typical Cylinder Piston | 15 |
| [5]. | Typical Piston Ring | 15 |
| [6]. | Typical Connecting Rod | 16 |
| [7]. | Counter-Balanced Crank Shaft | 17 |
| [8]. | 5-M-B Crank Shaft | 17 |
| [9]. | Cam Shaft | 18 |
| [10]. | Flywheel | 19 |
| [11]. | 8-Cylinder Valve Arrangement | 22 |
| [12]. | Poppet Valve | 23 |
| [13]. | Valve Types, Location and Operation | 24 |
| [14]. | Valve Timing Marks | 25 |
| [15]. | Knight Valve-Timing Marks—4-Cylinder | 27 |
| [16]. | Knight Valve-Timing Marks—8-Cylinder | 28 |
| [17]. | 4-Stroke Cycle | 29 |
| [18]. | Diagram of Action, 4-Cylinder 4-Cycle Engine | 31 |
| [19]. | Power Stroke Diagram | 32 |
| [20]. | Buick Engine—Parts Assembly | 36 |
| [21]. | Buick Engine—Location Inside Parts Assembly | 37 |
| [22]. | Buick Motor—End View | 38 |
| [23]. | Liberty U. S. A. Engine | 39 |
| [24]. | Splash Oiling | 41 |
| [25]. | Plunger Pump Oiling System | 42 |
| [26]. | Stromberg Model M Carburetor—Sectional View | 46 |
| [27]. | Stromberg Carburetor Model M—Air Bleeder Action | 47 |
| [28]. | Stromberg Carburetor Model M—Accelerating Well | 49 |
| [29]. | Stromberg Carburetor Model M—Idling Operation | 51 |
| [30]. | Stromberg Carburetor—Throttle 1⁄5 Open | 52 |
| [31]. | Stromberg Carburetor—Throttle Wide Open | 53 |
| [32]. | Stromberg Model M—Adjustment Points | 55 |
| [33]. | Stromberg Model “L”—Adjustment Points | 58 |
| [34]. | Sunderman Carburetor | 60 |
| [35]. | Sunderman Carburetor | 61 |
| [36]. | Sunderman Carburetor | 62 |
| [37]. | Sunderman Carburetor | 63 |
| [38]. | Schebler Model R Carburetor Assembled | 64 |
| [39]. | Stewart Carburetor | 66 |
| [40]. | Carter Carburetor | 70 |
| [41]. | Schebler Carburetor Model Ford A—Sectional View | 72 |
| [42]. | Schebler Carburetor Model Ford A—Adjustment Points | 73 |
| [43]. | Holley Kerosene Carburetor | 76 |
| [44]. | Holley Kerosene Carburetor Installment | 77 |
| [45]. | Hot Spot Manifold | 79 |
| [46]. | Holley Vapor Manifold—Ford Cars | 80 |
| [47]. | Thermo-Syphon Cooling System | 82 |
| [48]. | Muffler—Three Compartment | 86 |
| [49]. | Muffler | 87 |
| [50]. | Vacuum System—Top Arrangement | 89 |
| [51]. | Vacuum System Installation | 90 |
| [52]. | Vacuum System Diagram—Stewart Warner | 91 |
| [53]. | Vacuum System—Inside View of Parts | 94 |
| [54]. | Coil Diagram | 96 |
| [55]. | Dynamo—Diagram of Action | 98 |
| [56]. | Magnets—Pole Blocks | 101 |
| [57]. | Armature Core—Wound Armature | 102 |
| [58]. | Primary and Secondary Winding and Current Direction | 102 |
| [59]. | Breaker—Slip Ring—Distributor | 103 |
| [60]. | Bosch M Distributor and Interruptor—Housing Removed | 106 |
| [61]. | Wiring Diagram Bosch Magneto, Type ZR-4 | 107 |
| [62]. | Wiring Diagram, North-East System—on Dodge Car | 115 |
| [63]. | North-East Distributor—Model O—Ignition | 116 |
| [64]. | North East Breaker-Box | 118 |
| [65]. | Automatic Spark Advance Mechanism—North East | 121 |
| [66]. | Atwater Kent Circuit Diagram—Type C. C. | 127 |
| [67]. | Atwater Kent Contact Breaker—Type C. C. | 128 |
| [68]. | Atwater Kent Distributor and Contactless Block | 128 |
| [69]. | Distributor Wire Connections to Distributor | 129 |
| [70]. | Atwater Kent Type C. C. Wiring Diagram | 130 |
| [71]. | Atwater Kent Contact Breaker—Diagram of Action—Type K-2 System | 133 |
| [72]. | Atwater Kent Contact Breaker—Diagram of Action—Type K-2 System | 133 |
| [73]. | Atwater Kent Contact Breaker—Diagram of Action—Type K-2 System | 134 |
| [74]. | Atwater Kent Contact Breaker—Diagram of Action—Type K-2 System | 134 |
| [75]. | Atwater Kent Distributor and Contactless Block | 135 |
| [76]. | Atwater Kent Wiring Diagram Type K-2 | 136 |
| [77]. | Atwater Kent K-2 Wiring | 137 |
| [78]. | Atwater Kent Automatic Spark Advance Mechanism—A-K Type K-2 | 138 |
| [79]. | Atwater Kent Contact Breaker—Oiling Diagram—A-K Type K-2 | 139 |
| [80]. | Philbrin Contact Maker—Point Adjustment | 141 |
| [81]. | Philbrin Contact Maker and Distributor Blade | 142 |
| [82]. | Switch Case | 143 |
| [83]. | Duplex High Frequency Switch | 144 |
| [84]. | Philbrin Wiring Diagram | 145 |
| [85]. | Bijur 2-V System Mounted on Hupmobile Engine | 149 |
| [86]. | Bijur Starter Mechanism Showing Action | 151 |
| [87]. | Bijur Starter Mechanism Showing Action | 152 |
| [88]. | Wiring Diagram Model N—Hupmobile | 153 |
| [89]. | Wiring Diagram—Jeffrey-Chesterfield Six | 155 |
| [90]. | Wiring Diagram—Jeffrey Four | 158 |
| [91]. | Hydrometer Syringe | 159 |
| [911⁄2]. | Dodge Wiring Diagram | 162 |
| [92]. | North East Model G Starter Generator | 164 |
| [93]. | Delco Motor Generator—Showing Parts | 168 |
| [94]. | Delco Motor Generator—Diagram of Operation | 170 |
| [95]. | Delco Ignition Switch Plate | 173 |
| [96]. | Delco Ignition Switch Circuit Breaker—Mounted | 173 |
| [97]. | Delco Ignition Coil | 175 |
| [98]. | Delco Wiring Diagram—Buick Cars | 176 |
| [99]. | Delco Ignition Distributor | 177 |
| [100]. | Delco Ignition Contact Breaker and Timer | 178 |
| [101]. | Storage Battery, Sectional View | 180 |
| [102]. | Storage Battery, Sectional View | 182 |
| [103]. | Hydrometer Syringe | 183 |
| [104]. | Spark Plug | 187 |
| [105]. | Cone Clutch and Brake | 190 |
| [106]. | Multi-Disc Unit Power Plant, Clutch and Transmission | 192 |
| [107]. | Borg and Beck Clutch | 193 |
| [108]. | Cone Clutch Leathers—Pattern—Cutting | 196 |
| [109]. | Friction Transmission | 199 |
| [110]. | Selective Type of Gear Shifts | 200 |
| [111]. | Sliding Gear Transmission—Sectional View | 201 |
| [112]. | Clutch and Transmission Assembly—Unit Power Plant | 203 |
| [113]. | Slip Joint and Universal | 204 |
| [114]. | Universal Joint Construction Diagram | 205 |
| [115]. | Differential Action Diagram | 207 |
| [116]. | Differential Assembly | 208 |
| [117]. | Differential Adjusting Points | 209 |
| [118]. | Allen Gearless Differential | 210 |
| [119]. | Semi-Floating Rear Axle | 213 |
| [120]. | Full-Floating Axle—Wheel-End Arrangement | 214 |
| [121]. | Full-Floating Axle | 214 |
| [122]. | Steering Knuckle and Front Axle Parts | 215 |
| [123]. | I-Beam Front Axle | 216 |
| [124]. | Brake—Types and Adjustment | 219 |
| [125]. | Brake—Showing Toggle Arrangement | 220 |
| [126]. | Transmission Brake—Equalizer | 220 |
| [127]. | Brake—Arrangement and Adjustment—“Buick” | 221 |
| [128]. | 1⁄2-Elliptical Front Spring | 226 |
| [129]. | Full-Elliptic Spring | 226 |
| [130]. | 3⁄4-Elliptical Rear Spring | 227 |
| [131]. | Platform Spring | 227 |
| [132]. | Cantilever Spring, Front | 228 |
| [133]. | Cantilever Spring, Rear | 228 |
| [134]. | Wheel Alignment Diagram | 230 |
| [135]. | Worm and Sector Steering Gear | 233 |
| [136]. | Worm and Nut Steering Gear | 234 |
| [137]. | Rack and Pinion Type Steering Gear | 234 |
| [138]. | Steering Wheel | 235 |
| [139]. | Plain Bearings or Bushings | 236 |
| [140]. | Shims | 237 |
| [141]. | Bock Roller Bearing | 237 |
| [142]. | Hyatt Roller Bearing | 238 |
| [143]. | Double Row Radial Ball Bearing | 239 |
| [144]. | Double Row Thrust Bearing | 241 |
| [145]. | End Thrust Bearing | 241 |
| [146]. | Car Arrangement | 245 |
| [147]. | Ford Motor—Sectional View | 278 |
| [148]. | Ford Motor—Valve and Cylinder Assembly | 279 |
| [149]. | Ford Fuel System | 290 |
| [150]. | Ford Transmission Assembly | 303 |
| [151]. | Ford Rear Axle System | 308 |
| [152]. | Ford Brake | 309 |
| [153]. | Ford Spindle | 311 |
| [154]. | Ford Chassis Oiling Chart | 317 |
THE AUTOMOBILE OWNER’S GUIDE
INTRODUCTORY CHAPTER
HISTORY OF THE GAS ENGINE AND EARLY AUTOMOBILE CONSTRUCTION
A great many experiments were conducted with the explosive type of motor between 1840 and 1860. These motors were very heavy and crude affairs and furnished little or no power. They were either abandoned or given up by those conducting the experiments, and had all but disappeared in the later 50’s. The chief difficulties that they could not overcome were, the finding of a suitable and combustible fuel, a way to distribute it to the explosion chambers in proper proportion, and a device to ignite it at the proper time. Many of these early inventions used coal tar gases and gunpowder as fuel.
The first designs for an internal combustion engine of the four stroke cycle type were devised in 1862 by M. Beau de Rochas. These designs were taken in hand by a German by the name of Otto, and many experiments were conducted by him and two other Germans, Daimler and Benz, which resulted in a fairly successful engine. The Otto Gas Engine Co., of Deutz, Germany, was then formed with Daimler as general manager. Experiments were carried on which resulted in many improvements, such as valve adjusting and electrical spark ignition. Many other smaller improvements were worked out which overcame many of the difficulties of the former and cruder devices.
The first gas engines were all of the single cylinder type, very heavily constructed and produced from three to five horse power. In 1886, Daimler conceived the idea of constructing the multiple type of engine with water-jacketed cylinders. Benz also completed a very successful motor in the late fall of 1886, which embodied the water cooling idea. The practical beginning of the gas engine as a factor in vehicle propulsion began in the fall of 1886, when Daimler applied his motor to a two-wheeled contrivance, which greatly resembled our present-day motorcycle. While this machine ran, it was not considered a very great success. Benz in the early part of 1887, connected his motor to a three-wheeled vehicle with which he was able to travel at the rate of three miles per hour.
The real beginning of the present-day automobile took place in Paris, France, in 1890, when M. Panhard secured the patent rights from Daimler to use his engine. He then built a four-wheeled vehicle, which carried some of the ideas of present-day construction, such as a steering device and brakes. To this he applied his engine and was able to travel at the rate of six miles per hour. In 1891 Peugeot Frères completed their vehicle and installed a Benz engine. This vehicle or car, as it was then called by the French government on account of its being mechanically driven, was able to make from seven to eight miles per hour.