LESSON XXIII
HOW ROUGH PRECIOUS STONES ARE CUT AND WHAT CONSTITUTES GOOD "MAKE"—Concluded
Slitting and Cleaving. The cutting and polishing of precious stones other than diamond is a trade entirely distinct from diamond cutting. The precious stone lapidary cuts every species of stone except diamond. The methods used by different lapidaries vary somewhat in their details, and there are many trade secrets which are more or less jealously guarded by their possessors, but in general the methods used to reduce the rough materials to the finished gems are as follows: First, the rough material, if of too large size, or if very imperfect, is slitted, or, if it possesses a pronounced cleavage, it may be cleaved, in order to reduce the size or to remove imperfect parts. Slitting is accomplished by means of a circular disc of thin metal which is hammered so that it will be flat and rotate truly, and is then clamped between face plates, much as an emery wheel is held. The smooth edge of the circular disc is then charged with diamond dust and oil, the diamond dust being bedded into the edge of the metal disc by the pressure of some hard, fine-grained material, such as chalcedony, or rolled into the metal by the use of a rotating roller. Once charged, and kept freely supplied with oil, a slitting wheel will slice a considerable number of pieces of any precious stone less hard than diamond, and will do so with considerable rapidity. The wheel is, of course, rotated very rapidly for this purpose.
The cleaving of certain gem materials, such as true topaz (which splits perfectly across the prism, parallel to its base) is easily accomplished, and it is done in much the same manner as the cleaving of diamond. The feldspar gems, such as moonstone, amazonite, and labradorite, also cleave very smoothly in certain directions. Spodumene, of which Kunzite is a variety, cleaves almost too easily to be durable. Most gem minerals, however, lack such perfect cleavage and when it is desired to remove imperfect parts, or to reduce large pieces to smaller sizes, these materials are slitted as above described.
"Rubbing Down." The material being of nearly the dimensions of the finished piece, the next step is to "rub it down," as it is called, to approximately the shape and size desired. This rubbing down process was formerly done by means of a soft metal lap (sometimes of lead), charged with coarse emery powder and water. Carborundum, being harder and sharper than emery, has replaced it very largely. Some of the softer materials, such, for example, as turquoise, are rubbed down on a fast flying carborundum wheel of similar type to those used in machine shops for grinding steel tools. These wheels rotate in a vertical plane and are kept wet. The laps before mentioned run horizontally. The carborundum wheels have the grains of carborundum cemented together by means of some binding material and this gradually crumbles, exposing fresh, sharp cutting edges. Various sizes of grain, and various degrees of hardness of the binding material, as well as various speeds, are needed to suit the many different materials rubbed down by the lapidary. Some lapidaries rub down the harder and more valuable gems such as ruby upon diamond charged laps of brass or other metal.
Cabochons. The rubbing down process does not leave a facetted surface, but only a coarse roughly rounded or flattened surface. If the material is to be left in some one of the flat-backed, rounded top forms known as cabochon cut, the surfaces need only to be smoothed (by means of very fine abrasives such as fine emery applied by means of laps, or even by fine emery or carborundum cloth), and they are then ready for polishing.
Facetted Stones. If, however, the stone is to be facetted in either the brilliant form, somewhat like the diamond, or step cut or otherwise facetted, it is cemented strongly onto a holder (much like the wooden part of a pen holder). The upper end of the holder is rested in one of a series of holes in what is called a "ginpeg" resting in the work-bench near a metal lap, and the stone is pressed upon the rapidly rotating surface of the lap, which is charged with diamond dust or carborundum, according to the hardness of the material to be facetted. A flat facet is thus ground upon the stone. By rotating the holder a series of facets, all in the same set, is produced. The holder is then changed to a new position on the ginpeg and another set of facets laid upon the stone. Thus as many as four or five tiers or sets of facets may be applied to one side, say the top of the stone. The latter is then removed from the holder and cemented to it again, this time with the bottom exposed, and several sets of facets applied.
The stone is now cut but not polished. The facets are flat, but have a rough ground-glass like surface. The polishing is usually done by workers who do not cut stones, but who do nothing but polish them. In small shops, however, the same lapidary performs all the parts of the work.
Polishing. The polishing of stones, whether cabochon or facetted, is accomplished by the use of very finely powdered abrasives such as corundum powder, tripoli, pumice, putty powder, etc. Each gem material requires special treatment to obtain the best results. It is here that most of the trade secrets apply.