Up to this point the reference has been almost entirely to paper made from rags, but radical improvements have been made, caused by the introduction of wood pulp, and these are of such importance that the account would not be complete without some mention of them. These changes are mainly in the methods of manipulating the wood to obtain the pulp, for when that is ready, the process, from and including the “washers” and “beaters,” is very similar to that already described. All papers, whether made from rags or wood, depend upon vegetable fiber for their substance and fundamental base, and it is found that the different fibers used in paper-making, when finally subdued, do not differ, in fact, whether obtained from rags or from the tree growing in the forest. In the latter case the raw wood is subjected to chemical treatment which destroys all resinous and foreign matters, leaving merely the cellular tissue, which, it is found, does not differ in substance from the cell tissue obtained after treating rags. In either case, this cellular tissue, through the treatment to which the raw material is subjected, becomes perfectly plastic or moldable, and while the paper made from one differs slightly in certain characteristics from the paper made from the other, they are nevertheless very similar, and it might be safe to predict that further perfecting of processes will eventually make them practically alike.
♦Mechanical wood♦
The woods used for this purpose are principally poplar and spruce, and there are three classes of the wood pulp: (1) mechanical wood, (2) soda process wood, and (3) sulphite wood pulp. The first method was invented in Germany in 1844. The logs are hewn in the forest, roughly barked, and shipped to the factory, where the first operation is to cut them up by steam saws into blocks about two feet in length. Any bark that may still cling to the log is removed by a rapidly revolving corrugated wheel of steel, while the larger blocks are split by a steam splitter. The next stage of their journey takes these blocks to a great millstone, set perpendicularly instead of horizontally. Here a very strong and ingenious machine receives one block at a time, and with an automatically elastic pressure holds it sidewise against the millstone, which, like the mills of the gods, “grinds exceeding fine,” and with the aid of constantly flowing water rapidly reduces these blocks to a pulpy form. This pulp is carried into tanks, from which it is passed between rollers, which leave it in thick, damp sheets, which are folded up evenly for shipment, or for storage for future use. If a paper-mill is operated in connection with the pulp-mill, the wood pulp is not necessarily rolled out in sheets, but is pumped directly from the tanks to the beaters.
In the preparation of pulp by the other processes, the blocks are first thrown into a chipping machine with great wheels, whose short, slanting knives quickly cut the blocks into small chips.
♦The soda process♦
In the soda process, invented by M. Meliner in France in 1865, the chips from spruce and poplar logs are boiled under pressure in a strong solution of caustic soda.
♦The sulphite process♦
When sulphite wood pulp is to be prepared, the chips are conveyed from the chipper into hoppers in the upper part of the building. Here they are thrown into great upright iron boilers or digesters charged with lime-water and fed with the fumes of sulphur, which is burned for the purpose in a furnace adjoining the building, and which thus forms acid sulphide of lime. The sulphite process was originally invented by a celebrated Philadelphia chemist, but was perfected in Europe.
The “cooking,” or boiling, to which the wood is subjected in both the soda and sulphite processes, effects a complete separation of all resinous and foreign substances from the fine and true cell tissue, or cellulose, which is left a pure fiber, ready for use as described. In the case of all fibers, whether rag or wood, painstaking work counts, and the excellence of the paper is largely dependent upon the time and care given to the reduction of the pulp from the original raw material.
♦Components of print-paper♦