A CENTER WALL CULVERT, GATUN LOCKS
THE MACHINERY FOR MOVING A LOCK GATE
The flow of the water into the locks and out again is controlled by great valves. The ones which control the great wall tunnels or culverts are called Stoney Gate valves, and operate something like giant windows in frames. They are mounted on roller bearings to make them work without friction. The others are ordinary cylindrical valves, but, having to close a culvert large enough to permit a two-horse team to be driven through it, they must be of great size. When a ship is passing from Gatun Lake down to the Atlantic Ocean, the water in the upper lock is brought up to the level of that in the lake, being admitted through the big wall culverts, whence it passes out through the 14 cross culverts and up into the locks through the 70 wells in the floor. Then the ship is towed in, the gates are shut behind it, the valves are closed against the water in the lake, the ones permitting the escape of this water into the lock below are opened, and it continues to flow out of the upper lock into the lower one until the water in the two has the same level. Then the gates between the two locks are opened, the ship is towed into the second one and the operation is repeated for the last lock in the same way.
The gates of the locks are an interesting feature. Their total weight is about 58,000 tons. There are 46 of them, each having two leaves. Their weight varies from 300 to 600 tons per leaf, dependent upon the varying height of the different gates. The lowest ones are 47 feet high and the highest ones 82 feet, their height depending upon the place where they are used. Some of these are known as intermediate gates, and are used for short ships, when it is desired to economize on both water and time. They divide each lock chamber into two smaller chambers of 350 and 550 feet, respectively. Perhaps 90 per cent of all the ships that pass Panama will not need to use the full length lock—1,000 feet. Duplicate gates will always be kept on the ground as a precaution against accident. Each leaf is 65 feet wide and 7 feet thick. The heaviest single piece of steel in each one of them is the lower sill, weighing 18 tons. It requires 6,000,000 rivets to put them together. In the lower part of each gate is a huge tank. When it is desired that the gate shall have buoyancy, as when operating it, this tank will be filled with air. When closed it is filled with water. The gates are opened and closed by a huge arm, or strut, one end of which is connected to the gate and the other to a huge wheel in the manner of the connecting rod to the driver of a locomotive. Leakage through the space between the gate and the miter sill on the floor of the lock is prevented by a seal which consists of heavy timbers with flaps of rubber 4 inches wide and half an inch thick. A special sealing device brings the edges of the two leaves of a gate together and holds them firmly while the gates are closed.
Remembering that these gates are nothing more than Brobdingnagian double doors which close in the shape of a flattened V, it follows that they must have hinges. And these hinges are worth going miles to see. That part which fastens to the wall of the lock weighs 36,752 pounds in the case of the operating gates, and 38,476 pounds in the protection gates. These latter are placed in pairs with the operating gates at all danger points—so that if one set of gates are rammed down, another pair will still be in position. The part of the hinge attached to the gate was made according to specifications which required that it should stand a strain of 40,000 pounds before stretching at all, and 70,000 pounds before breaking. Put into a huge testing machine, it actually stood a strain of 3,300,000 pounds before breaking—seven times as great as any stress it will ever be called upon to bear. The gates are all painted a lead gray, to match the ships of the American Navy. Those which come into contact with sea water will be treated with a barnacle-proof preparation.
Now that we have described the locks, we may go back and see them in course of construction. The first task was getting the lock building plant designed and built. At Gatun the plant consisted of a series of immense cableways, an electric railroad, and enormous concrete mixers. Great towers were erected on either side of the area excavated for the locks, with giant cables connecting them. These towers were 85 feet high, and were mounted on tracks like steam shovels, so that they could be moved forward as the work progressed. The cables connecting them were of 21⁄2 lock steel wire covered with interlocking strands. They were guaranteed to carry 6 tons at a trip, 20 trips an hour, and to carry 60,000 loads before giving way. They actually did better than the specifications called for as far as endurance was concerned.
The sand for making the concrete for Gatun came from Nombre de Dios (Spanish for Name of God), and the gravel from Porto Bello. The sand and gravel were towed in great barges, first through the old French Canal, and later through the Atlantic entrance of the present canal. Great clamshell buckets on the Lidgerwood cableways would swoop down upon the barges, get 2 cubic yards of material at a mouthful, lift it up to the cable, carry it across to the storage piles and there dump it. In this way more than 2,000,000 wagon loads of sand and gravel were handled.