In many collections the objects are heated before impregnation with media which are insoluble in water, or they are exposed to the air for six to twelve months after excavation. This latter proceeding is, however, certainly inadvisable if the iron contains chlorine, and if this is the case not one of these methods produces satisfactory results.
On the other hand, as almost all the iron antiquities which do not contain chlorine compounds may be treated by the methods of the second group, simple and direct impregnation is passing more and more out of use. Before impregnation all soluble substances, especially chlorine compounds, must be removed by steeping.
(2) Preservation by Steeping and Subsequent Impregnation.
Krause’s Method. The water used for steeping should be preferably lukewarm, and should be changed every twenty-four hours. It is even better, at least for the first time, to lay the object in water and then raise it to boiling-point, a measure which will allow the more ready penetration of the water. As in the case of limestones, earthenware, etc. (p. [59]), care must be taken to place the objects as near to the surface of the water as is possible. Small objects may be put in glass jars, large ones in wooden troughs, tin vessels, or wooden boxes lined with zinc or lead. Any little excrescences on the iron, which are frequently filled with ferrous chloride, should be punctured to give the water unimpeded and more speedy access. Crumbling objects should be held together by tightly wrapping them in muslin. Curators must decide for themselves how far means such as files, chisels, or small hammers may be used to remove the rust or earthy material conglomerated by rust.
Although much recommended, the method of adding soda or lime water to remove the chlorine as soluble sodium chloride or calcium chloride is, in our opinion, inadvisable. Both these substances precipitate the iron from the ferrous chloride or ferric chloride (which are soluble in water) as insoluble hydroxide of iron, which more or less closes the interstices, and thus impedes the access of water to the interior.
The process of steeping can here again be controlled by the use of the silver solution (p. [62]), for if there no longer appears any or only very little cloudiness the steeping may be considered complete. The length of time required for steeping depends upon the thickness of the rust and the porosity or existence of cracks in it, and if the objects are of considerable size, it may extend over several weeks.
After steeping the object should either be dried in the open air, and later on a warm stove, or be placed for a few days in alcohol to remove the water, after which the rapid evaporation of the alcohol will quickly dry it. The steeping of iron objects in warm alcohol has been recommended[116], but if their size is considerable the method is an expensive one. This method has the advantage that the alcohol penetrates the rust sooner than does water, and also prevents oxidation, which may be actually produced by the water. It may perhaps be advisable to dilute the alcohol, the usual strength of which is 95% to 96%, with about an equal volume of water, for some salts are not readily soluble in pure alcohol. When dry the object is warmed for a few hours in a mixture of equal parts of good linseed varnish and petroleum. The petroleum serves to dilute the varnish, which can thus more quickly permeate the entire mass of iron and rust. On account of the inflammable nature of the mixture the warming should be done over a water-bath. For small objects a cylinder made of ordinary tin-plate, measuring from 6 to 10 inches [15 to 25 cm.] in diameter and 6 in. [15 cm.] in height, may be used. To increase stability the lower half should be of a smaller diameter, and fitted into an iron tripod. The same end is attained by soldering a ring round the middle of the cylinder, which will rest on the ring of the tripod. The cover consists of a number of copper rings gradually diminishing in diameter, which fit closely into one another, thus enabling porcelain vessels of various sizes to be used. For larger objects, such as swords, two long rectangular troughs (Fig. [24]) of stronger plate should be used. The following sizes will probably be found useful: one about 40 inches [100 cm.] long by 4 inches [10 cm.] broad, and 4 inches [10 cm.] deep, and the other slightly larger. Handles should be fixed at the upper edges. Three iron bars 1 inch [21⁄2 cm.] thick and 4 inches [10 cm.] in length are laid across the bottom of the larger trough, on which the smaller is placed. The space between the two vessels is filled with water to a depth of 2 inches [6 cm.]. The trough is warmed on a stove, or better, where gas can be had, by means of a number of Bunsen burners fitted with rose or ring burners, over which the trough may be supported upon tripods. While heating care must be taken that the water does not boil over, which can be easily avoided by regulating the gas supply. As the water evaporates further quantities should be added as required. After simmering for about two hours, the objects should be removed and allowed to drain; they should then be placed on a tripod, or on glass rings, on the warm stove in cold weather, to accelerate the evaporation of the petroleum and the setting of the varnish. In summer drying chambers may be used; these are sold by dealers in physical and chemical apparatus, or can be made at little cost by a tinsmith.
Fig. 24. Water-bath. 1⁄15 nat. size.