Design of Works.—Plate XII shows the general design of the gravity scheme, which consists of a main tunnel 550 m. long and a concrete aqueduct, 1.06 m. (42 in.) in internal diameter and 2,311 m. in length, discharging into a low-service distributing reservoir at the extreme western limits of the city. The tunnel and aqueduct were laid on a gradient of 0.05%, and the latter was designed to discharge 55,000,000 liters per day (22.8 cu. ft. per sec.) if flowing to its full capacity.
Gravitation Tunnel.—This tunnel, shown on Plate XII and Fig. 13, was completed prior to driving the infiltration gallery into the water-bearing gravel, so that the water encountered in the gallery could be easily drained off by gravity, thus avoiding a heavy outlay for pumping. The tunnel passes through various strata, the principal ones being calcareous shale, conglomerate, and gravels. The tunneling operations were carried on from 5 shafts, No. 1 being 23 m. deep, and the others varying from 20 to 10 m. The shafts in loose ground were
timbered in the usual way, having clear inside dimensions of 2 m. Shaft No. 1, which was entirely in shale, was taken out approximately to 3.35 m. in diameter, so as to permit it to be lined with concrete having a finished internal diameter of 2.43 m.
Fig. 13.— General Details San Geronimo Gravity Pipe Line.
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Fig. 13 shows the details of the tunnel, which was lined with concrete, the bottom and sides being approximately 23 cm. (9 in.) thick. The interior dimension is 0.91 m. at the invert level and 1.016 m. at a height of 1.22 m., the corners between the side-walls and the floor being slightly curved. The arch is formed of two rings of brickwork in cement mortar, this thickness being increased in some lengths to three rings. Where the rock was in good condition, and not likely to disintegrate easily, the arch, for a distance of 90 m., was left unlined. Of the total distance of 550 m., careful timbering was required for 300 m. In lining the timbered portion of the tunnel with concrete, all the timber was removed, except in loose ground, where the laggings were left in position.
While the tunnel was being driven, a start was made to drive the north end of the infiltration gallery, which was in rock for a distance of 44 m. Water appeared at about 35 m., and then the work was temporarily suspended until the gravitation tunnel was completed and a length of the aqueduct had been constructed far enough down stream on the north bank of the river to permit of draining direct to the river. This point was reached at 1,170 m. from Shaft No. 1, and there a temporary overflow chamber was constructed.
When the tunnel was completed, the two intermediate shafts were filled up, the remaining three being retained permanently. Shafts Nos. 2 and 3 were lined with concrete, 76 cm. (30 in.) in internal diameter, and 23 cm. thick. They were domed at the top to form circular openings to receive cast-iron covers. Progress on this tunnel was slow, taking from December, 1907, to November, 1908, to complete, owing chiefly to difficulties with an incompetent contractor. The contract was subsequently transferred to Mr. John Phillips, of Mexico City (who was also the contractor for the aqueduct), who completed it satisfactorily.
Continuation of the Infiltration Gallery.—When the aqueduct (to be referred to again) was completed as far as 1,170 m. from Shaft No. 1, the driving of the infiltration gallery, which was 2 m. high and 11⁄2 m. wide, was continued until gravel was encountered in the roof, at 44 m.