Printing directly from plates is a laborious process. After the press bed has been carefully padded to take up inequalities in the plate, the surface of the latter is covered with ink and then carefully wiped off by hand, leaving the ink only in the engraved lines. The paper, first dampened, is laid on the plate, and passes with it beneath the cylinder of the press under considerable pressure. The prints are calendered by being placed in a hydraulic press under 600 tons pressure. The charts are beautifully clear and sharp, not equalled by other methods of printing. Owing to the wetting and drying of the paper, the finished print is, however, quite appreciably smaller in scale than the plate, and the shrinkage is greater in one direction than in the other. The average day's work for one press and two men is 75 prints. This is small compared with the output practicable with lithographic presses. On the other hand a plate can be prepared for printing more readily than a lithographic stone. For small editions the plate printing compares well in economy with lithographic printing, and the plate can also be printed on short notice. Because of changes in aids to navigation and other corrections, it is usually desirable to print at one time only a sufficient number of copies of a chart to meet current demands, and not to carry a large stock on hand.
FIG. 30. PRINTING CHARTS FROM COPPER PLATES; FINAL CLEANING OF THE PLATE BY HAND; PLATE PRESS ON THE LEFT.
The copper plates, bassos, and altos make a very convenient and enduring means of preserving the chart ready for printing or for further correction. A large number of plates can be placed in a small space, and if properly cared for they may be stored indefinitely without deterioration.
With plate printing it is not practicable to print more than one impression on the chart or to use more than one color, and plate-printed charts are therefore in black only.
FIG. 31. LITHOGRAPHING PRESSES FOR PRINTING CHARTS; LITHOGRAPH STONE ON TRANSFER PRESS.
Engraving on stone. On the United States Lake Survey the charts are first engraved on stone, and by a special process the work is then transferred to small copper plates, which are preserved. The final publication is by lithography, transferring again from the plates to stone.
Photolithography is a quick method of publishing a chart. It would be practicable by this means to reproduce the original survey sheets, but ordinarily these are not suitable as to scale and legibility, and it is necessary to make a new drawing, usually on tracing vellum. This is photographed on to glass plates, on the scale of the proposed chart. From these glass negatives positive prints are made on sensitized lithographic paper. These prints are fitted together and then inked, taking the ink only where the lines appear. This transfer print is then laid face down on the lithographic stone and run through a press under pressure, the stone absorbing the ink from the paper. The stone is then treated so that the inked portion remains slightly raised, and from this stone an indefinite number of charts can be printed in a lithographic press at the rate of 1000 an hour. The paper is not moistened, and consequently there is little distortion or change of scale in prints from stone. If desired to shade the land or use another color for any other purpose, additional impressions can be made on the same charts from other stones. Because of the bulk of the stones, work cannot ordinarily be retained on them, but the chart is cleaned off and the stones repeatedly used until worn thin. The original drawing as well as the negatives is preserved, from which the chart can again be published. For republication, the process is, however, not entirely satisfactory; the negatives are not always permanent, the work must again be assembled and transferred to the stone, changes or corrections are not very conveniently made on either drawing or negative, and after repeated changes the drawing becomes difficult to use in photolithography. Whether the charts are actually printed from copper or stone, there are decided advantages therefore in the matter of correction work and future editions in having the charts engraved on copper. On the other hand, the advantages of the photolithographic process are the ability to publish new drawings promptly, to use more than one shade on a chart, to obtain prints with little change of scale or distortion, and to print large editions rapidly.