I have explained the four general methods of smelting ores; now I will state how the ores of each metal are smelted, or how the metal is obtained from the ore. I will begin with gold. Its sand, the concentrates from washing, or the gold dust collected in any other manner, should very often not be smelted, but should be mixed with quicksilver and washed with tepid water, so that all the impurities may be eliminated. This method I explained in [Book VII]. Or they are placed in the aqua which separates gold from silver, for this also separates its impurities. In this method we see the gold sink in the glass ampulla, and after all the aqua has been drained from the particles, it frequently remains as a gold-coloured residue at the bottom; this powder, when it has been moistened with oil made from argol[27], is then dried and placed in a crucible, where it is melted with borax or with saltpetre and salt; or the same very fine dust is thrown into molten silver, which absorbs it, and from this it is again parted by aqua valens[28].
It is necessary to smelt gold ore either outside the blast furnace in a crucible, or inside the blast furnace; in the former case a small charge of ore is used, in the latter a large charge of it. Rudis gold, of whatever colour it is, is crushed with a libra each of sulphur and salt, a third of a libra of copper, and a quarter of a libra of argol; they should be melted in a crucible on a slow fire for three hours, then the alloy is put into molten silver that it may melt more rapidly. Or a libra of the same crude gold, crushed up, is mixed together with half a libra of stibium likewise crushed, and put into a crucible with half an uncia of copper filings, and heated until they melt, then a sixth part of granulated lead is thrown into the same crucible. As soon as the mixture emits an odour, iron-filings are added to it, or if these are not at hand, iron hammer-scales, for both of these break the strength of the stibium. When the fire consumes it, not alone with it is some strength of the stibium consumed, but some particles of gold and also of silver, if it be mixed with the gold[29]. When the button has been taken out of the crucible and cooled, it is melted in a cupel, first until the antimony is exhaled, and thereafter until the lead is separated from it.
Crushed pyrites which contains gold is smelted in the same way; it and the stibium should be of equal weight and in truth the gold may be made from them in a number of different ways[30]. One part of crushed material is mixed with six parts of copper, one part of sulphur, half a part of salt, and they are all placed in a pot and over them is poured wine distilled by heating liquid argol in an ampulla. The pot is covered and smeared over with lute and is put in a hot place, so that the mixture moistened with wine may dry for the space of six days, then it is heated for three hours over a gentle fire that it may combine more rapidly with the lead. Finally it is put into a cupel and the gold is separated from the lead[31].
Or else one libra of the concentrates from washing pyrites, or other stones to which gold adheres, is mixed with half a libra of salt, half a libra of argol, a third of a libra of glass-galls, a sixth of a libra of gold or silver slags, and a sicilicus of copper. The crucible into which these are put, after it has been covered with a lid, is sealed with lute and placed in a small furnace that is provided with small holes through which the air is drawn in, and then it is heated until it turns red and the substances put in have alloyed; this should take place within four or five hours. The alloy having cooled, it is again crushed to powder and a pound of litharge is added to it; then it is heated again in another crucible until it melts. The button is taken out, purged of slag, and placed in a cupel, where the gold is separated from the lead.
Or to a libra of the powder prepared from such metalliferous concentrates, is added a libra each of salt, of saltpetre, of argol, and of glass-galls, and it is heated until it melts. When cooled and crushed, it is washed, then to it is added a libra of silver, a third of copper filings, a sixth of litharge, and it is likewise heated again until it melts. After the button has been purged of slag, it is put into the cupel, and the gold and silver are separated from the lead; the gold is parted from the silver with aqua valens. Or else a libra of the powder prepared from such metalliferous concentrates, a quarter of a libra of copper filings, and two librae of that second powder[32] which fuses ores, are heated until they melt. The mixture when cooled is again reduced to powder, roasted and washed, and in this manner a blue powder is obtained. Of this, and silver, and that second powder which fuses ores, a libra each are taken, together with three librae of lead, and a quarter of a libra of copper, and they are heated together until they melt; then the button is treated as before. Or else a libra of the powder prepared from such metalliferous concentrates, half a libra of saltpetre, and a quarter of a libra of salt are heated until they melt. The alloy when cooled is again crushed to powder, one libra of which is absorbed by four pounds of molten silver. Or else a libra of the powder made from that kind of concentrates, together with a libra of sulphur, a libra and a half of salt, a third of a libra of salt made from argol, and a third of a libra of copper resolved into powder with sulphur, are heated until they melt. Afterward the lead is re-melted, and the gold is separated from the other metals. Or else a libra of the powder of this kind of concentrates, together with two librae of salt, half a libra of sulphur, and one libra of litharge, are heated, and from these the gold is melted out. By these and similar methods concentrates containing gold, if there be a small quantity of them or if they are very rich, can be smelted outside the blast furnace.
If there be much of them and they are poor, then they are smelted in the blast furnace, especially the ore which is not crushed to powder, and particularly when the gold mines yield an abundance of it[33]. The gold concentrates mixed with litharge and hearth-lead, to which are added iron-scales, are smelted in the blast furnace whose tap-hole is intermittently closed, or else in the first or the second furnaces in which the tap-hole is always open. In this manner an alloy of gold and lead is obtained which is put into the cupellation furnace. Two parts of roasted pyrites or cadmia which contain gold, are put with one part of unroasted, and are smelted together in the third furnace whose tap-hole is always open, and are made into cakes. When these cakes have been repeatedly roasted, they are re-smelted in the furnace whose tap-hole is temporarily closed, or in one of the two others whose tap-holes are always open. In this manner the lead absorbs the gold, whether pure or argentiferous or cupriferous, and the alloy is taken to the cupellation furnace. Pyrites, or other gold ore which is mixed with much material that is consumed by fire and flies out of the furnace, is melted with stone from which iron is melted, if this is at hand. Six parts of such pyrites, or of gold ore reduced to powder and sifted, four of stone from which iron is made, likewise crushed, and three of slaked lime, are mixed together and moistened with water; to these are added two and a half parts of the cakes which contain some copper, together with one and a half parts of slag. A basketful of fragments of the cakes is thrown into the furnace, then the mixture of other things, and then the slag. Now when the middle part of the forehearth is filled with the molten material which runs down from the furnace, the slags are first skimmed off, and then the cakes made of pyrites; afterward the alloy of copper, gold and silver, which settles at the bottom, is taken out. The cakes are gently roasted and re-smelted with lead, and made into cakes, which are carried to other works. The alloy of copper, gold, and silver is not roasted, but is re-melted again in a crucible with an equal portion of lead. Cakes are also made much richer in copper and gold than those I spoke of. In order that the alloy of gold and silver may be made richer, to eighteen librae of it are added forty-eight librae of crude ore, three librae of the stone from which iron is made, and three-quarters of a libra of the cakes made from pyrites, and mixed with lead, all are heated together in the crucible until they melt. When the slag and the cakes melted from pyrites have been skimmed off, the alloy is carried to other furnaces.
There now follows silver, of which the native silver or the lumps of rudis silver[34] obtained from the mines are not smelted in the blast furnaces, but in small iron pans, of which I will speak at the proper place; these lumps are heated and thrown into molten silver-lead alloy in the cupellation furnace when the silver is being separated from the lead, and refined. The tiny flakes or tiny lumps of silver adhering to stones or marble or rocks, or again the same little lumps mixed with earth, or silver not pure enough, should be smelted in the furnace of which the tap-hole is only closed for a short time, together with cakes melted from pyrites, with silver slags, and with stones which easily fuse in fire of the second order.
In order that particles of silver should not fly away[35] from the lumps of ore consisting of minute threads of pure silver and twigs of native silver, they are enclosed in a pot, and are placed in the same furnace where the rest of the silver ores are being smelted. Some people smelt lumps of native silver not sufficiently pure, in pots or triangular crucibles, whose lids are sealed with lute. They do not place these pots in the blast furnace, but arrange them in the assay furnace into which the draught of the air blows through small holes. To one part of the native silver they add three parts of powdered litharge, as many parts of hearth-lead, half a part of galena[36], and a small quantity of salt and iron-scales. The alloy which settles at the bottom of the other substances in the pot is carried to the cupellation furnace, and the slags are re-melted with the other silver slags. They crush under the stamps and wash the pots or crucibles to which silver-lead alloy or slags adhere, and having collected the concentrates they smelt them together with the slags. This method of smelting rudis silver, if there is a small quantity of it, is the best, because the smallest portion of silver does not fly out of the pot or the crucible, and get lost.