De Re Metallica, Translated from the First Latin Edition of 1556

by Georg Agricola

Others, in place of litharge, substitute lead ash,[22] which is made in the following way: sulphur is thrown into lead which has been melted in a crucible, and it soon becomes covered with a sort of scum; when this is removed, sulphur is again thrown in, and the skin which forms is again taken off; this is frequently repeated, in fact until all the lead is turned into powder. There is a powerful flux compound which is made from one uncia each of prepared saltpetre, melted salt, glass-gall, and argol, and one-third of an uncia of litharge and a bes of glass ground to powder; this flux, being added to an equal weight of ore, liquefies it. A more powerful flux is made by placing together in a pot, smeared on the inside with litharge, equal portions of white argol, common salt, and prepared saltpetre, and these are heated until a white powder is obtained from them, and this is mixed with as much litharge; one part of this compound is mixed with two parts of the ore which is to be assayed. A still more powerful flux than this is made out of ashes of black lead, saltpetre, orpiment, stibium, and dried lees of the aqua with which gold workers separate gold from silver. The ashes of lead[23] are made from one pound of lead and one pound of sulphur; the lead is flattened out into sheets by pounding with a hammer, and placed alternately with sulphur in a crucible or pot, and they are heated together until the fire consumes the sulphur and the lead turns to ashes. One libra of crushed saltpetre is mixed with one libra of orpiment similarly ground to powder, and the two are cooked in an iron pan until they liquefy; they are then poured out, and after cooling are again ground to powder. A libra of stibium and a bes of the dried lees (of what?) are placed alternately in a crucible and heated to the point at which they form a button, which is similarly reduced to powder. A bes of this powder and one libra of the ashes of lead, as well as a libra of powder made out of the saltpetre and orpiment, are mixed together and a powder is made from them, one part of which added to two parts of ore liquefies it and cleanses it of dross. But the most powerful flux is one which has two drachmae of sulphur and as much glass-galls, and half an uncia of each of the following,—stibium, salt obtained from boiled urine, melted common salt, prepared saltpetre, litharge, vitriol, argol, salt obtained from ashes of musk ivy, dried lees of the aqua by which gold-workers separate gold from silver, alum reduced by fire to powder, and one uncia of camphor[24] combined with sulphur and ground into powder. A half or whole portion of this mixture, as the necessity of the case requires, is mixed with one portion of the ore and two portions of lead, and put in a scorifier; it is sprinkled with powder of crushed Venetian glass, and when the mixture has been heated for an hour and a half or two hours, a button will settle in the bottom of the scorifier, and from it the lead is soon separated.

There is also a flux which separates sulphur, orpiment and realgar from metalliferous ore. This flux is composed of equal portions of iron slag, white tophus, and salt. After these juices have been secreted, the ores themselves are melted, with argol added to them. There is one flux which preserves stibium from the fire, that the fire may not consume it, and which preserves the metals from the stibium; and this is composed of equal portions of sulphur, prepared saltpetre, melted salt, and vitriol, heated together in lye until no odour emanates from the sulphur, which occurs after a space of three or four hours.[25]

It is also worth while to substitute certain other mixtures. Take two portions of ore properly prepared, one portion of iron filings, and likewise one portion of salt, and mix; then put them into a scorifier and place them in a muffle furnace; when they are reduced by the fire and run together, a button will settle in the bottom of the scorifier. Or else take equal portions of ore and of lead ochre, and mix with them a small quantity of iron filings, and put them into a scorifier, then scatter iron filings over the mixture. Or else take ore which has been ground to powder and sprinkle it in a crucible, and then sprinkle over it an equal quantity of salt that has been three or four times moistened with urine and dried; then, again and again alternately, powdered ore and salt; next, after the crucible has been covered with a lid and sealed, it is placed upon burning charcoal. Or else take one portion of ore, one portion of minute lead granules, half a portion of Venetian glass, and the same quantity of glass-galls. Or else take one portion of ore, one portion of lead granules, half a portion of salt, one-fourth of a portion of argol, and the same quantity of lees of the aqua which separates gold from silver. Or else take equal portions of prepared ore and a powder in which there are equal portions of very minute lead granules, melted salt, stibium and iron slag. Or else take equal portions of gold ore, vitriol, argol, and of salt. So much for the fluxes.

In the assay furnace, when it has been prepared in the way in which I have described, is first placed a muffle. Then selected pieces of live charcoals are laid on it, for, from pieces of inferior quality, a great quantity of ash collects around the muffle and hinders the action of the fire. Then the scorifiers are placed under the muffle with tongs, and glowing coals are placed under the fore part of the muffle to warm the scorifiers more quickly; and when the lead or ore is to be placed in the scorifiers, they are taken out again with the tongs. When the scorifiers glow in the heat, first of all the ash or small charcoals, if any have fallen into them, should be blown away with an iron pipe two feet long and a digit in diameter; this same thing must be done if ash or small coal has fallen into the cupels. Next, put in a small ball of lead with the tongs, and when this lead has begun to be turned into fumes and consumed, add to it the prepared ore wrapped in paper. It is preferable that the assayer should wrap it in paper, and in this way put it in the scorifier, than that he should drop it in with a copper ladle; for when the scorifiers are small, if he uses a ladle he frequently spills some part of the ore. When the paper is burnt, he stirs the ore with a small charcoal held in the tongs, so that the lead may absorb the metal which is mixed in the ore; when this mixture has taken place, the slag partly adheres by its circumference to the scorifier and makes a kind of black ring, and partly floats on the lead in which is mixed the gold or silver; then the slag must be removed from it.

The lead used must be entirely free from every trace of silver, as is that which is known as Villacense.[26] But if this kind is not obtainable, the lead must be assayed separately, to determine with certainty that proportion of silver it contains, so that it may be deducted from the calculation of the ore, and the result be exact; for unless such lead be used, the assay will be false and misleading.

In this place I ought not to omit mention of another method of assaying employed by some assayers. They first of all place prepared ore in the scorifiers and heat it, and afterward they add the lead. Of this method I cannot approve, for in this way the ore frequently becomes cemented, and for this reason it does not stir easily afterward, and is very slow in mixing with the lead.

If the whole space of the furnace covered by the muffle is not filled with scorifiers, cupels are put in the empty space, in order that they may become warmed in the meantime. Sometimes, however, it is filled with scorifiers, when we are assaying many different ores, or many portions of one ore at the same time. Although the cupels are usually dried in one hour, yet smaller ones are done more quickly, and the larger ones more slowly. Unless the cupels are heated before the metal mixed with lead is placed in them, they frequently break, and the lead always sputters and sometimes leaps out of them; if the cupel is broken or the lead leaps out of it, it is necessary to assay another portion of ore; but if the lead only sputters, then the cupels should be covered with broad thin pieces of glowing charcoal, and when the lead strikes these, it falls back again, and thus the mixture is slowly exhaled. Further, if in the cupellation the lead which is in the mixture is not consumed, but remains fixed and set, and is covered by a kind of skin, this is a sign that it has not been heated by a sufficiently hot fire; put into the mixture, therefore, a dry pine stick, or a twig of a similar tree, and hold it in the hand in order that it can be drawn away when it has been heated. Then take care that the heat is sufficient and equal; if the heat has not passed all round the charge, as it should when everything is done rightly, but causes it to have a lengthened shape, so that it appears to have a tail, this is a sign that the heat is deficient where the tail lies.

Next, if the mixture has not enough lead, add as much of it as is required with the iron tongs, or with the brass ladle to which is fastened a very long handle. In order that the charge may not be cooled, warm the lead beforehand. But it is better at first to add as much lead as is required to the ore which needs melting, rather than afterward when the melting has been half finished, that the whole quantity may not vanish in fumes, but part of it remain fast. When the heat of the fire has nearly consumed the lead, then is the time when the gold and silver gleam in their varied colours, and when all the lead has been consumed the gold or silver settles in the cupel. Then as soon as possible remove the cupel out of the furnace, and take the button out of it while it is still warm, in order that it does not adhere to the ashes. This generally happens if the button is already cold when it is taken out. If the ashes do adhere to it, do not scrape it with a knife, lest some of it be lost and the assay be erroneous, but squeeze it with the iron tongs, so that the ashes drop off through the pressure. Finally, it is of advantage to make two or three assays of the same ore at the same time, in order that if by chance one is not successful, the second, or in any event the third, may be certain.