The chemist had very little to do with that. The process was known and, being in the main similar to the production of flax fiber, presented no difficulties. The plant is cut, packed tightly under water so that the vegetable pulp may decay, and is then dried in the sun and prepared for spinning.
Though the Central states were now importing annually from Turkey in Asia some eighteen thousand bales of cotton, considerable silk and wool, and were getting wool also in the Balkan countries, there continued to be felt a shortage in textiles and their raw materials. The situation was never serious. The fiber of worn materials was being used again, and so long as enough new material was added the shoddy produced gave ample satisfaction.
The paucity of textiles, however, gave rise to the paper-cloth industry. It was realized that for many purposes for which textiles were being used the paper cloth was well suited. That applied especially to all the uses manila and jute had been given in the past.
Even here it was not a question of inventing something. Paper twine had been in use in Central Europe for many years; it had, in fact, been laid under ban by the Austrian government—I don't know for what reason.
From paper twine to paper cloth was quite a step, however. Anybody can twist a piece of tissue-paper into a rope, but to make a reasonably strong thread or yarn of it is another matter.
The pulp for paper cloth must be tough and not pack too tightly while the stuff is being made. In this first form the product much resembles an unbleached tissue-paper. Since the paper has to be in rolls, its manufacture was undertaken by the mills which in the past had turned out "news print."
The rolls are then set into a machine, the principal feature of which is an arrangement of sharp rotary blades that will cut the sheet into strips or ribbons a quarter-inch wide—or wider, if that be desired. The ribbons are gathered on spools that revolve not only about their axes, but also about themselves, at a speed that will give the paper ribbon the necessary twist or spinning. Raw paper yarn has now been produced.
For many purposes the yarn can be used in the condition it is now in. For others it must be chemically treated. The process is not dissimilar to "parchmenting" paper. During the treatment the yarn hardens quite a little. When intended to make bagging and other textiles of that sort, this will not matter. The yarn must be softened again if intended for the paper cloth that is to take the place of serge, possibly. This is done mechanically, by means of beating.
The yarn does not have the necessary strength to form a fabric when not reinforced by a tougher fiber. As a rule, it becomes the warp of the cloth, flax, cotton, and even silk being employed as the weft. When intended for military overcoats a wool yarn is used. In this case the cloth is given a water-proofing treatment. A warm garment that is thoroughly water-proof without being airtight results.
Paper cloth does not have the tensile qualities of good shoddy even, and for that reason it is mostly used for purposes to which severe usage is not incident. For instance, it will make splendid sweater coats for ladies and children. It will also take the place of felt for hats.