At regular intervals in the height of the pan there is a series of copper coils, connected with a steam line at one end and a drain line at the other.
The general principle involved in boiling sugar is the separation of the sucrose contained in a solution from the impurities present in that solution, and this is accomplished by evaporation and concentration through the agency of heat. After the sugar is once formed in definite crystals these crystals attract and appropriate the sucrose in solution in the process of building up the crystal structure, while repelling or excluding the impurities, so that, as a consequence, the latter remain in solution. The crystals thus formed are subsequently removed from the solution by means of centrifugal machines. Crystallization, whether in a pure or impure solution, will proceed to only a certain extent, and will only partially remove the sucrose from the solution in one boiling, the limit of crystallization being governed by the amount and nature of impurities present.
The process of boiling is begun by drawing some of the concentrated juice into the pan and turning steam into the coils, which starts the boiling. This is continued until the supersaturation is such that minute crystals of sugar form or “grain out.” By properly timed admissions of fresh concentrated juice, drawn into the pan by vacuum as before, the crystals grow in size and at last the pan becomes filled with a mass of sugar crystals of regular shape and size, immersed in a thick “mother liquor” containing sugar and the impurities that were not removed by the filters or settling tanks.
The size of the grain may be varied at will by the operator in charge, who is known as the sugar boiler. After the grains are once formed, their number (if the sugar boiler is an expert) does not increase, but the size does, as the original grain continually builds up on itself from the outside.
The question may be asked, why is all the moisture not boiled out in the pan and the sugar dropped in a dry, crystallized state? There are several reasons why such a course is impracticable; first, because the impurities, which must be eliminated by crystallization and which are carried off in the mother-liquor, would be boiled into the sugar and make it unsalable; second, because to aid crystallization and prevent scorching or burning on the hot steam coils the mass must be kept in active circulation during the boiling process, or, long before all the moisture could be driven off, a large part of the contents of the pan would be burned on the coils; and third, even if it were practicable to boil the contents down to a solid state, the grains would stick to each other and become one solid mass, which would have to be removed from the pan with bars, picks or chisels. Enough moisture, or rather liquor, is left in the mass to enable it to flow from the pan by gravity. This liquor, with the impurities it carries, is subsequently removed from the sugar by a drying or separating process which will be explained later on.
Massecuite is a viscous, sticky, semi-fluid mass of the consistency of half-formed ice.
VACUUM PANS
CENTRIFUGAL MACHINES