The ground should next be excavated to the proper depth for placing the floors in both chambers. The settling chamber floor, being the lower, should be placed first. Effort should be made to secure water-tight work, a feature of especial importance where leakage might endanger a well or spring. A concrete mixture of 1:2:4 is generally preferred (1 volume cement, 2 volumes sand, 4 volumes stone). The ingredients should be of best quality and thoroughly mixed. The concrete should be poured promptly and worked with a spade or flat shovel to make the face smooth and eliminate pockets or voids within the mass.[10] Before the settling chamber floor has hardened the form should be set upon the floor and the concrete work continued up the sides. The pipe form for the submerged outlet should be set. When the side walls of the settling chamber have reached the bottom of the excavation for the siphon chamber, the siphon trap with its connecting branch and short piece of pipe should be set to proper line and grade and blocked in position. The floor of the siphon chamber should now be poured and the form for that chamber placed thereon, leaving a 6-inch or 8-inch space (according to the thickness of the division wall) between the ends of the two forms. Pouring of all side walls and the top slab should continue without stop, making the entire structure a monolith.
[10] See footnote, p. 12. For more detailed information on form and concrete work the reader is referred to U. S. Department of Agriculture Farmers' Bulletin 1480-F, "Small Concrete Construction on the Farm."
Steel reinforcement.—To stiffen the cover slab and guard against cracking, a little steel should be embedded in the concrete about 1 inch above the inside top. For this purpose a strip of heavy stock fencing is convenient and inexpensive. The line wires should be not less than No. 10 gauge (about ⅛ inch) and the stay wires not less than No. 11 gauge. The reinforcement should be cut at manholes and fastened around manhole openings. If desired a standard wire-mesh reinforcement weighing about one-third of a pound per square foot may be used. Another alternative is to use 14-inch round rods, spacing the crosswise rods 6 inches apart and the lengthwise rods 12 inches apart. Poultry netting should not be used, because of its lightness.
Sewer from tank to distribution field.—The length of this sewer depends on the situation of the field and the fall to it. The size of the sewer depends on the fall that can be obtained and the size of siphon. The table in [Figure 24] shows the minimum fall at which 4-inch, 5-inch, and 6-inch sewers should be laid to take the discharge of the 3-inch and 4-inch siphons specified. The line and grade should be set in the same manner as for the house sewer (see [fig. 18]) and the construction should be as specified under that caption.
Distribution field.—The distribution field or area is a sewage filter, and its selection and the manner of preparing it largely determine the success of subsoil disposal of sewage. As a rule farm land is not the best filtering material. It is too fine grained and fertile. Its tendency is to hold water too long, to admit insufficient air, to clog when even small quantities of sewage are applied. Hence the distribution area should be of liberal size—on the average 500 square feet for each person served. It should be dry, porous, and well drained—qualities that characterize sandy, gravelly, and light loam soils. It should be devoid of trees and shrubbery, thus giving sunlight and air free access. It should be located at least 300 feet downhill from a well or spring used for domestic water supply. Preferably it should slope gently, but sharp slopes are not prohibitive. Subsoiling the area is always desirable.
Clay and other compact, impervious soils require special treatment. Less sewage can be applied to them, and hence it is well to have the area larger than 500 square feet per person. Clay should be subsoiled as deep as possible with a subsoil plow. In some instances dynamite has been of service in opening up the ground to still greater depth. Drainage and aeration should be further promoted by laying tile underdrains, as outlined in [Figure 17] and shown in more detail in [Figure 29].
After the construction work the distribution areas should be raked and seeded with thick-growing grass. Grass is a safe crop; its water requirement is high, and it affords considerable protection from frost. Suitable grasses are redtop, white clover, blue grass, and Bermuda grass. The area may be pastured or kept as grass land.
Distribution system.—Poor distribution of the sewage and failure to protect the joints of the distribution tile account for most of the failures. Each flush of the siphon should be so controlled that every part of the field will receive its due proportion. The distribution tile must be so laid that loose dirt will not fall or wash into the open joints.
Different methods of dividing the flush and laying out the distribution tile are shown in Figures [27] and [30]. Layouts 1, 2, and 3, [Figure 27], are suitable for flat or gently sloping areas and are planned for the shallow siphon chambers tabulated on [page 29]. Layout 4, [Figure 27], is suitable for steep slopes. In all four layouts use is made of one or more V branches (not Y branches) to divide the flow equally among the several lines. V branches, sometimes called breeches, should be leveled with a carpenter's level crosswise the ends of the legs, thus insuring equal division of the flow.
The size and length of distribution tile and the spacing of the lines or runs admit of considerable variation in different soils. Water sinks rapidly in gravels and sands, and hence larger tile and shorter length are permissible than in close soils. Lateral movement is slow in all soils, but extends farther in gravels and sands than in close soils. In average soils the effect on vegetation 5 feet away from the line is practically nil.