THE GENERAL EFFECT OF THE MORE
IMPORTANT ELEMENTS IN TOOL STEELS.
We know that all metals of engineering nature are crystalline in character, that is, the crystals form when the metal solidifies. If these crystals were free it would be easy to determine definitely just what properties the metal would have. However, the crystals are not free, but exist in the steel in combination with many other types of crystals. This results in many complicated and complex possibilities in the finished product, and will bring us presently to the subject of "Alloy Steels".
CARBON STEELS.
Carbon Steels are those which do not contain enough of any element other than carbon to materially affect the physical properties which the steel will have when hard. Carbon is one element used above all others by manufacturers in getting required physical properties. An increase of one hundredth of one per cent (.01%) gives a tensile strength of about one thousand pounds per square inch, but even this amount of carbon also regularly decreases the ductility of the finished product. When steel is heated red hot and plunged into water, the carbon in the metal unites with the iron in some peculiar way so that it produces a compound of extreme hardness. If the steel contains nine-tenths of one per cent (.90%) of carbon, a sharp point so quenched will almost scratch glass. With one per cent (1.00%) of carbon it reaches nearly its limit of hardness. Now carbon steels with this percentage carbon can be used for some of the harder tools, which do not require much ductility or toughness, but with higher carbon contents than this percentage, the brittleness increases so fast that the usefulness of the metal is decidedly limited.
Therefore, when the steel must meet requirements other than just that of hardness, such as, strength, ductility, toughness, resistance to repeated shock, "red hardness", etc., then it is necessary to resort to other means and combinations for obtaining the required needs. It is to be remembered that such methods and combinations will materially increase the cost of the final product.
ALLOY STEELS.
What is an alloy steel? The general definition of an alloy steel is, "a solidified solution of two or more metallic substances". The International Committee upon the nomenclature of iron and steel defines alloy steels as "those steels which owe their properties chiefly to the presence of an element (or elements) other than carbon".
This latter definition more nearly applies to our case, but it must be born in mind that the distinction between an element added merely to produce a slight benefit to ordinary carbon steel, and the very same element added to produce an alloy steel itself, is sometimes a very delicate one. For example: Manganese is added in amounts usually less than 1.50% to all Bessemer and Open-Hearth Steels, for the purpose of getting rid of oxygen, and neutralizing the effect of the sulphur. But this does not produce an Alloy Steel. When we make "manganese steel" containing 10 to 20% manganese, the material then has properties quite different from the same steel without the manganese, and we then have a Manganese Alloy Steel.
Thus, for our purpose, we may consider an alloy steel as being one to which some element other than carbon has been added in sufficient amount to materially affect the physical properties which the steel will have when hard.