Hoop-making in the Woods.
The brake is a strong flat-shaped post of oak set up in the ground to lean a little away from the workman. It stands five and a half feet out of the ground. A few inches from its upper end it has a shoulder cut in it which acts as the fulcrum for the cross-bar that supports the pole to be shaved, and that leans down towards the man. The relative position of the two parts of the brake reminds one of the mast and yard of a lateen-rigged boat. The bar is nicely balanced by having a hazel withe bound round a groove at its upper short end, about a foot beyond the fulcrum, while the other end of the withe is tied round a heavy bit of log or stump that hangs clear of the ground and just balances the bar, so that it see-saws easily. The cleft rod that is to be shaved lies along the bar, and an iron pin that passes through the head of the brake just above the point where the bar rides over its shoulder, nips the hoop as the weight of the stroke comes upon it; the least lifting of the bar releases the hoop, which is quickly shifted onwards for a new stroke. The shaving tool is a strong two-handled draw-knife, much like the tool used by wheelwrights. It is hard work, "wunnerful tryin' across the chest."
The hoops are in several standard lengths, from fourteen to two and a half feet. The longest go to the West Indies for sugar hogsheads, and some of the next are for tacking round pipes of wine. The wine is in well-made iron-hooped barrels, but the wooden hoops are added to protect them from the jarring and bumping when rolled on board ship, and generally to save them during storage and transit. These hoops are in two sizes, called large and small pipes. A thirteen-foot size go to foreign countries for training vines on. A large quantity that measure five feet six inches, and called "long pinks," are for cement barrels. A length of seven feet six inches are used for herring barrels, and are called kilderkins, after the name of the size of tub. Smaller sizes go for gunpowder barrels, and for tacking round packing-cases and tea-chests.
The men want to make all the time they can in the short winter daylight, and often the work is some miles from home, so if the weather is not very cold they make huts of the bundles of rods and chips, and sleep out on the job. I always admire the neatness with which the bundles are fastened up, and the strength of the withe-rope that binds them, for sixty hoops, or thirty pairs, as they call them, of fourteen feet, are a great weight to be kept together by four slight hazel bands.
Hoop-shaving.
Shed-roof, thatched with Hoop-chip.
In this industry there is a useful by-product in the shavings, or chips as they call them. They are eighteen inches to two feet long, and are made up into small faggots or bundles and stacked up for six months to a year to dry, and then sell readily at twopence a bundle to cut up for fire-lighting. They also make a capital thatch for sheds, a thatch nearly a foot thick, warm in winter, and cool in summer, and durable, for if well made it will last for forty years. I got a clever old thatcher to make me a hoop-chip roof for the garden shed; it was a long job, and he took his time (although it was piece-work), preparing and placing each handful of chips as carefully as if he was making a wedding bouquet. He was one of the old sort—no scamping of work for him; his work was as good as he could make it, and it was his pride and delight. The roof was prepared with strong laths nailed horizontally across the rafters as if for tiling, but farther apart; and the chips, after a number of handfuls had been duly placed and carefully poked and patted into shape, were bound down to the laths with soft tarred cord guided by an immense iron needle. The thatching, as in all cases of roof-covering, begins at the eaves, so that each following layer laps over the last. Only the ridge has to be of straw, because straw can be bent over; the chips are too rigid. When the thatch is all in place the whole is "drove," that is, beaten up close with a wooden bat that strikes against the ends of the chips and drives them up close, jamming them tight into the fastening. After six months of drying summer weather he came and drove it all over again.
Thatching is done by piece-work, and paid at so much a "square" of ten by ten feet. When I asked for his bill, the old man brought it made out on a hazel stick, in a manner either traditional, or of his own devising. This is how it runs, in notches about half an inch long, and dots dug with the point of the knife. It means, "To so much work done, £4, 5s. 0d."