Where steam is used directly, it is impossible to prevent the "scalding on" of the milk proteids to the heated surface.
In some of these machines (Thiel, Kuehne, Lawrence, De Laval, and Hochmuth), a ribbed surface is employed over which the milk flows, while the opposite surface is heated with hot water or steam. Monrad, Lefeldt and Lentsch employ a centrifugal apparatus in which a thin layer of milk is heated in a revolving drum.
In some types of apparatus, as in the Miller machine, an American pasteurizer, the milk is forced in a thin sheet between two heated surfaces, thereby facilitating the heating process. In the Farrington machine heated discs rotate in a reservoir through which the milk flows in a continuous stream.
One of the most economical types of apparatus is the regenerator type (a German machine), in which the milk passes over the heating surface in a thin stream and then is carried back over the incoming cold milk so that the heated liquid is partially cooled by the inflowing fresh milk. In machines of this class it requires very much less steam to heat up the milk than in those in which the cold milk is heated wholly by the hot water.
A number of machines have been constructed on the principle of a reservoir which is fed by a constantly flowing stream. In some kinds of apparatus of this type no attempt is made to prevent the mixing of the recently introduced milk with that which has been partially heated. The pattern for this reservoir type is Fjord's heater, in which the milk is stirred by a stirrer. This apparatus was originally designed as a heater for milk before separation, but it has since been materially modified so that it is better adapted to the purposes of pasteurization. Reid was the first to introduce this type of machine into America.
Objections to continuous flow pasteurizers. In all continuous flow pasteurizers certain defects are more or less evident. While they fulfill the important requirement of large capacity, an absolute essential where large volumes of milk are being handled, it does not of necessity follow that they conform to all the hygienic and physical requirements that should be kept in mind. The greatest difficulty is the shortened period of exposure. The period which the milk is actually heated is often not more than a minute or so. Another serious defect is the inability to heat all of the milk for a uniform period of time. At best, the milk is exposed for an extremely short time, but even then portions pass through the machine much more quickly than do the remainder. Those portions in contact with the walls of the apparatus are retarded by friction and are materially delayed in their passage, while the particles in the center of the stream, however thin, flow through in the least possible time.
The following simple method enables the factory operator to test the period of exposure in the machine: Start the machine full of water, and after the same has become heated to the proper temperature, change the inflow to full-cream milk, continuing at the same rate. Note the exact time of change and also when first evidence of milkiness begins to appear at outflow. If samples are taken from first appearance of milky condition and thereafter at different intervals for several minutes, it is possible, by determining the amount of butter-fat in the same, to calculate with exactness how long it takes for the milk to entirely replace the water.
Tests made by the writer[143] on the Miller pasteurizer showed, when fed at the rate of 1,700 pounds per hour, the minimum period of exposure to be 15 seconds, and the maximum about 60-70 seconds, while about two-thirds of the milk passed the machine in 40-50 seconds. This manifest variation in the rate of flow of the milk through the machine is undoubtedly the reason why the results of this type of treatment are subject to so much variation. Naturally, even a fatal temperature to bacterial life can be reduced to a point where actual destruction of even vegetating cells does not occur.
Bacterial efficiency of reservoir pasteurizers. The bacterial content of pasteurized milk and cream will depend somewhat on the number of organisms originally present in the same. Naturally, if mixed milk brought to a creamery is pasteurized, the number of organisms remaining after treatment would be greater than if the raw material was fresh and produced on a single farm.
An examination of milk and cream pasteurized on a commercial scale in the Russell vat at the Wisconsin Dairy school showed that over 99.8 per cent of the bacterial life in raw milk or cream was destroyed by the heat employed, i. e., 155° F. for twenty minutes duration.[144] In nearly one-half of the samples of milk, the germ content in the pasteurized sample fell below 1,000 bacteria per cc., and the average of twenty-five samples contained 6,140 bacteria per cc. In cream the germ content was higher, averaging about 25,000 bacteria per cc. This milk was taken from the general creamery supply, which was high in organisms, containing on an average 3,675,000 bacteria per cc. De Schweinitz[145] has reported the germ content of a supply furnished in Washington which was treated at 158° to 160° F. for fifteen minutes. This supply came from a single source. Figures reported were from 48-hour-old agar plates. Undoubtedly these would have been higher if a longer period of incubation had been maintained. The average of 82 samples, taken for the period of one year, showed 325 bacteria per cc.