When new factories are constructed it is of advantage to introduce this necessary germ in quantities, and the practice is sometimes followed of rubbing the walls and cellars of the new location with material taken from the old established factory. In this custom, developed in purely an empirical manner, is to be seen a striking illustration of a bacteriological process crudely carried out.
In the Stilton cheese, one of the highly prized moldy cheeses of England, the desired mold fungus is introduced into the green cheese by exchanging plugs taken with a cheese trier from a ripe Stilton.
Ripening of soft cheese. The type of ripening which takes place in the soft cheeses is materially different from that which occurs in the hard type. The peptonizing action does not go on uniformly throughout the cheese, but is hastened by the development of molds and bacteria on the outside that exert a solvent action on the casein. For this reason, soft cheeses are usually made up in small sizes, so that this action may be hastened. The organisms that take part in this process are those that are able to form enzyms (similar in their action to trypsin, galactase, etc.), and these soluble ferments gradually diffuse from the outside through the cheese.
Most of these peptonizing bacteria are hindered in their growth by the presence of lactic acid, so that in many cases the appearance of the digesting organisms on the surface is delayed until the acidity of the mass is reduced to the proper point by the development of other organisms, principally molds, which prefer an acid substratum for their growth.
In Brie cheese a blue coating of mold develops on the surface. In the course of a few weeks, a white felting appears which later changes to red. This slimy coat below the mold layer is made up of diverse species of bacteria and fungi that are able to grow after the acid is reduced by the blue mold. The organisms in the red slimy coat act upon the casein, producing an alkaline reaction that is unfavorable to the growth of the blue mold. Two sets of organisms are, therefore essential in the ripening process, one preparing the soil for the ferment that later produces the requisite ripening changes. As ordinarily carried on, the process is an empirical one, and if the red coat does not develop as expected, the maker resorts to all kinds of devices to bring out the desired ferment. The appearance of the right form is dependent, however, upon the proper reaction of the cheese, and if this is not suitable, the wished-for growth will not appear.
INFLUENCE OF BACTERIA IN ABNORMAL CHEESE PROCESSES.
The reason why cheese is more subject to abnormal fermentation than butter is because its high nitrogen content favors the continued development of bacteria for some time after it is made. It must be borne in mind, in considering the more important of these changes, that not all defective conditions in cheese are attributable to the influence of living organisms. Troubles frequently arise from errors in manufacturing details, as too prolonged cooking of curds, too high heating, or the development of insufficient or too much acid. Then again, the production of undesirable flavors or impairment in texture may arise from imperfect curing conditions.
Our knowledge regarding the exact nature of these indefinite faults is as yet too inadequate to enable many of these undesirable conditions to be traced to their proper source; but in many cases the taints observed in a factory are due to the abnormal development of certain bacteria, capable of evolving unpleasant or even putrid odors. Most of them are seeded in the milk before it comes to the factory and are due to careless manipulation of the milk while it is still on the farm. Others gain access to the milk in the factory, owing to unclean conditions of one sort or another. Sometimes the cheese-maker is able to overcome these taints by vigorous treatment, but often they pass on into the cheese, only to detract from the market value of the product. Most frequently these "off" flavors appear in cheese that are cured at too high temperatures, say above 65° F.
"Gassy" fermentations in cheese. One of the worst and at the same time most common troubles in cheese-making is where the cheese undergoes a fermentation marked by the evolution of gas. The presence of gas is recognized by the appearance either of spherical or lens-shaped holes of various sizes in the green cheese; often they appear in the curd before it is put to press. Usually in this condition the curds look as if they had been punctured with a pin, and are known as "pin holey" curds. Where the gas holes are larger, they are known as "Swiss holes" from their resemblance to the normal holes in the Swiss product. If the development of gas is abundant, these holes are restricted in size. Often the formation of gas may be so intense as to cause the curds to float on the surface of the whey before they are removed. Such curds are known as "floaters" or "bloaters."
If "gassy" curds are put to press, the abnormal fermentation may continue. The further production of gas causes the green cheese to "huff" or swell, until it may be considerably distorted as in Fig. 33. In such cases the texture of the cheese is greatly injured, and the flavor is generally impaired.