Erodin is being used most successfully in several large works both in England and abroad, and on calf-skins and sheep-skins has proved quite as effective and much safer than dog-dung; the skins coming out clean and free from stains. It has been a good deal used in the experimental tannery of the Yorkshire College, and has proved a satisfactory substitute for puer, but with the present bacterial cultures can only be employed warm, and does not answer used cold like the ordinary pigeon-dung bate. No doubt a suitable bacterial medium and culture can be found for cold bating, which for thicker leathers is often preferable to puering, and experiments in this direction are being undertaken.
From the multiplicity of germs present, and the adaptability of the dung infusion as a nutrient medium for any putrefactive organisms which may gain access to it, the bating and puering process is necessarily a dangerous one for the goods, always leading to loss of weight, and, if the process is carried on too long, to the more or less complete destruction of the skins. Loss of weight, however, in greater or lesser degree is inevitable, and indeed necessary where a soft leather is to be produced. If the skins are allowed to lie in the bate or puer liquor, mud, containing organisms, and zooglœa-forms of bacteria settle in the folds, and produce marbled markings, streaks and lines by the destruction of the grain surface (hyaline layer). Black or bluish stains are also often produced, known as bate-stains, and either due to bacterial pigments, or in some cases, to the action of evolved hydrogen sulphide on iron present from salting or other sources. Frequent change of position is therefore necessary, especially when the liquor is active from being used at a high temperature, but it does not seem to be desirable to keep the skins in constant motion, and if puering is done in a paddle, it should only be run at intervals.
T. Palmer[105] determined in experiments on pigeon-dung bates that there is considerable loss of nitrogen during the process, and recommended bating in pits from which the air was excluded as much as possible, both as effecting a considerable economy in the dung, and in excluding false ferments, which, he concludes, are mostly aerobic. It is not improbable that the method is advantageous, since it has been shown by Roscoe and Scudder that liquefaction of gelatin only takes place in presence of oxygen, and its partial exclusion would therefore lessen the risk of overbating, and consequent damage and loss of weight.
[105] Leather Trade Circular, 22nd Sept., 1891; 1887, p. 667; and Sanford, Journ. Soc. Chem. Ind., 1893, p. 530.
Starting from the presumption that bating and puering are, in the main, bacterial processes, more or less successful attempts had been made previous to those of Wood, Popp and Becker, to substitute other fermenting substances for dung; and probably these efforts failed in many cases, not so much because they were wrong in principle, as from want of knowledge of the necessary details, such as the use of proper ferments, and the provision of suitable culture-media. Guano, prepared horse-flesh, urine, yeast, and fermenting vegetables have all been tried. A solution of glucose or treacle of about 10 per cent., to which 3 per cent. of pasty dog-puer is added about a week before use, was tried many years since in a morocco-factory, at the suggestion of the writer, as at least a partial substitute for puer, and is still in use there. The mixture keeps for some time in an active state, and is added to the puer liquors in the same way and in approximately the same proportions as the dung paste. Similar in principle is the solid bate supplied by an American firm, in which glucose is mixed with a small amount of nitrogenous matter and phosphates, together with a lactic ferment, and which only requires dissolving in warm water some little time before use. Its results are good for some purposes, but rather resemble those of a drench than a bate. In a similar way, puer may be added to bran-drench liquors, and induces in them a fermentation which brings the skins down much lower than the ordinary drench. It is probable that a weak glucose solution, with traces of mineral constituents similar to Cohn’s solution (see L.I.L.B., p. 269) and “set” with sour milk, or fermenting drench-liquor, might in some cases be used with advantage for drenching, with a saving of cost. A writer in ‘Hide and Leather’ describes a bate in which two parts by weight of glucose are dissolved in about 25 parts of water, and fermented, for about three days, till a foam gathers on the top, with about one part of old bran drench-liquor, or 0·1 part of pressed yeast, and then made up with water to 1000 parts. The goods are bated 24-36 hours at a temperature of about 35° C, and the bate is strengthened for a second pack with about one-fifth of the original glucose, a new bate being made at the end of a week, and set with one part per thousand of the old one. A short bating of say 10 hours produced very nice harness-leather, but the general tendency was to make the goods looser and more spongy than a dung-bate. It is obviously not a matter of indifference whether old drench, or yeast, is used to start the fermentation, since in the latter case only alcohol could be produced directly by the ferment introduced, though this might be fermented later, by other accidental organisms, into acetic acid. These mixed bates, containing glucose, are however probably wrong in principle, since the true puering and bating bacteria will not thrive in presence of acids, and require nitrogenous nutriment.
As regards the relative effect of dog- and hen- or pigeon-dung bates, the chief of the published experiments are those made by W. J. Salomon at the Vienna Versuchsanstalt für Lederindustrie,[106] in which he determined the relative solvent power of equal quantities as being, for dog-dung 21⁄2, for pigeon-dung 2, and for hen-dung 1. It is obvious that these figures, though interesting, must be taken with some reserve, as the composition even of pure dungs is by no means constant, depending on the feeding of the animals, and adulteration is common. The writer has heard stories of a certain dealer who used to fabricate his product from clay by the aid of a popgun, though he does not vouch for the statement! It is generally held that the action of bird-dung is more penetrating, but less softening and loosening than that of dog-dung, which is thus generally used for descriptions of leather where great softness and stretch are required. It is to be remembered in this connection that bird-dung bates are generally used cold, and hence are much slower in their action, which allows them time to penetrate thicker hides more uniformly. Few analyses of the dungs used in leather manufacture have been published, and these mostly with a view to manurial value. Schulze[107] gives the result of forty analyses of pigeon-dung as follows:—
| Min. per cent. | Max. per cent. | Mean. per cent. | |
|---|---|---|---|
| Water | 3·80 | 40·00 | 21·00 |
| Nitrogen | 1·47 | 5·04 | 2·53 |
| Phosphoric acid | 1·00 | 2·77 | 1·79 |
| Potash | 0·71 | 2·57 | 1·46 |
One sample contained 43·3 per cent. of sand!
[106] Tech. Quart., 1892, v. p. 81.
[107] Der Landwirt, 1895, li. p. 301.