Fig. 100.—Well Points Pumped by Nye Steam Vacuum Pump.
143. Rock Excavation.—A common definition of rock used in specifications is: whenever the word Rock is used as the name of an excavated material it shall mean the ledge material removed or to be removed properly by channeling, wedging, barring, or blasting; boulders having a volume of 9 (this volume may be varied) cubic feet or more, and any excavated masonry. No soft disintegrated rock which can be removed with a pick, nor loose shale, nor previously blasted material, nor material which may have fallen into the trench will be measured or allowed as rock.
Channeling consists in cutting long narrow channels in the rock to free the sides of large blocks of stone. The block is then loosened by driving in wedges or it is pried loose with bars. It is a method used more frequently in quarrying than in trench excavation where it is not necessary to preserve the stone intact. In blasting, a hole is drilled in the rock, and is loaded with an explosive which when fired shatters the rock and loosens it from its position.
Fig. 101.—Plug and Feathers for Splitting Rock.
In drilling rock by hand the drill is manipulated by one man who holds it and turns it in the hole with one hand while striking it with a hammer weighing about 4 pounds held in the other hand, or one man may hold and turn the drill while one or two others strike it with heavier hammers. In churn drilling a heavy drill is raised and dropped in the hole, the force of the blow developing from the weight of the falling drill. Hand drills are steel bars of a length suitable for the depth of the hole, with the cutting edge widened and sharpened to an angle as sharp as can be used without breaking. The drill bar is usually about ⅛th of an inch smaller than the diameter of the face of the drill.
Wedges used are called plugs and feathers. They are shown in Fig. 101 which shows also the method of their use. The feathers are wedges with one round and one flat face on which the flat faces of the plug slide.
144. Power Drilling.—In power drilling the drill is driven by a reciprocating machine which either strikes and turns the drill in the hole, or lifts and turns it as in churn drilling, or the drill may be driven by a rotary machine which is revolved by compressed air, steam, or electricity. There are many different types of machines suitable for drilling in the different classes of material encountered and for utilizing the various forms of power available.
A jack hammer drill is shown in Fig. 102. In its lightest form the drill weighs about 20 pounds and is capable of drilling ⅞-inch holes to a depth of 4 feet. Heavier machines are available for drilling larger and deeper holes. The same machine can be adapted to the use of steam or compressed air. When in use the point of the drill is placed against the rock and a pressure on the handle opens a valve admitting air or steam. The piston is caused to reciprocate in the cylinder, striking the head of the drill at each stroke. The drill is revolved in the hole by hand or by a mechanism in the machine. A hollow drill can be used by means of which the operator admits air or steam to the hole, thus blowing it out and keeping it clean. These machines have the advantage of small size, portability and simplicity. They can be easily and quickly set up and the drills can be changed rapidly. Their undesirable features are the vibration transmitted to the operator and the dust raised in the trench.