Fig. 76.—Methods of Joining and Reinforcing Concrete Pipe.
One layer or ring of reinforcement is used for sizes from 24 to 48 inches and two layers or rings for larger pipe. A type of reinforcement sometimes used is the American Steel and Wire Company’s Triangular Mesh, an illustration of which is shown in Fig. 75. The wire mesh is cut to fit and is placed in a slot in the cast-iron base. The slot is then filled with sand so that the concrete cannot enter, thus leaving a portion of the reinforcement exposed. The inside reinforcement extends through and out of the spigot of the completed pipe. In the trench the two reinforcements overlap in the key-shaped space left on the inside of the pipe by the design of the bell and spigot. This space is shown in Fig. 76 A. When the pipe is placed in the trench the key-shaped space is plastered with mortar and a piece is knocked out of the bell to receive the grout with which the joint is closed. A spring steel band is then put on the outside of the joint and grout poured into the hole at the top. The band is removed as soon as the joint materials have set.
The rules for the reinforcement of concrete pipe recommended in Volume XV, 1919, of the Transactions of the Concrete Institute are as follows:
No reinforcement is approved for pipe between 30 and 60 inches in diameter or in rock or hard soils. For pipe 36 inches in diameter or less the minimum thickness of shell shall be 5 inches. For 60–inch pipe the minimum thickness shall be 7 inches with intermediate sizes in proportion. Reinforcement for circular pipe shall consist of one or two rings of circular wire fabric or rods of the areas shown in Table 39. All sewers near the surface and subject to vibration should be reinforced. For sewers 6 feet or less in diameter the reinforcement should consist of at least ½ of 1 per cent of the area of the concrete. It should be placed near the inside at the crown and near the outside at the haunches. If large horizontal pressures are expected the pipe should be reinforced for these reverse stresses, which involves placing the reinforcement near the outside at the crown and near the inside at the haunches. The minimum thickness of the walls of sewers greater than 6 feet in diameter with flat bottom and arch, with or without side walls, should be 8 inches.
| TABLE 39 | |||
|---|---|---|---|
| Reinforcement for Circular Concrete Sewer Pipe | |||
| (See Vol. XV, Proceedings Am. Concrete Institute) | |||
| Diameter in Inches | Minimum Thickness of Shell in Inches | Number of Rings | Cross Sectional Area of Each Ring |
| 24 | 3 | 1 | .058 |
| 27 | 3 | 1 | .068 |
| 30 | 3½ | 1 | .080 |
| 33 | 4 | 1 | .107 |
| 36 | 4 | 1 | .146 |
| 39 | 4 | 1 | .146 |
| 42 | 4½ | 1 | .153 |
| 48 | 5 | 2 | .107 |
| 54 | 5½ | 2 | .123 |
| 60 | 6 | 2 | .146 |
| 66 | 6½ | 2 | .168 |
| 72 | 7 | 2 | .180 |
| 84 | 8 | 2 | .208 |
| 96 | 9 | 2 | .245 |
Three methods for the reinforcement of concrete sewers are shown in Fig. 76 B.
93. Proportioning of Concrete.—In the proportioning of concrete questions of strength, of permeability, and of workability[[54]] may need consideration. All of these qualities are affected by the amount of cement, the nature and gradation and relative proportions of the fine and the coarse aggregate, and the amount of mixing water used.
Other things being equal the strength varies with the amount of cement put into the concrete. For the same amount of cement and the same consistency of the mixture, the strength increases with increased density of concrete (that is, with decreased voids), and the effort should be made so to proportion the fine and coarse aggregates as to produce the densest concrete (least voids) with the aggregates available. For the same consistency, the strength then will vary with the ratio of the amount of cement to the amount of the voids.
So far as the mixing water is concerned, the greatest strength in the concrete will be attained at a rather dry mix; that which produces the least volume of concrete. The addition of more water results in a concrete of less strength; 40 per cent more water may give a concrete of less than half the normal strength. The reduction in strength is then very marked for the wetter mixes, and the water content used is a feature of considerable importance in the design of concrete mixtures.