The gas holder is usually made in the bell form so that the upper portion rises and falls with the addition to or withdrawal from the supply of gas in the holder. The rise and fall of this bell is often used to control the feed mechanism because this movement indicates positively whether enough gas has been made or that more is required. As the bell lowers it sets the feed mechanism in motion, and when the gas passing into the holder has raised the bell a sufficient distance, the movement causes the feed mechanism to stop the fall of carbide into the water. In practice, the movement of this part of the holder is held within very narrow limits.
Gas Holders.--No matter how close the adjustment of the feeding device, there will always be a slight amount of gas made after the fall of carbide is stopped, this being caused by the evolution of gas from the carbide with which water is already in contact. This action is called "after generation" and the gas holder in any type of generator must provide sufficient capacity to accommodate this excess gas. As a general rule the water to carbide generator requires a larger gas holder than the carbide to water type because of the greater amount of carbide being acted upon by the water at any one time, also because the surface of carbide presented to the moist air within the generating chamber is greater with this type.
Freezing.--Because of the rather large body of water contained in any type of generator, there is always danger of its freezing and rendering the device inoperative unless placed in a temperature above the freezing point of the water. It is, of course, dangerous and against the insurance rules to place a generator in the same room with a fire of any kind, but the room may be heated by steam or hot water coils from a furnace in another building or in another part of the same building.
When the generator is housed in a separate structure the walls should be made of materials or construction that prevents the passage of heat or cold through them to any great extent. This may be accomplished by the use of hollow tile or concrete blocks or by any other form of double wall providing air spaces between the outer and inner facings. The space between the parts of the wall may be filled with materials that further retard the loss of heat if this is necessary under the conditions prevailing.
Residue From Generators.--The sludge remaining in the carbide to water generator may be drawn off into the sewer if the piping is run at a slant great enough to give a fall that carries the whole quantity, both water and ash, away without allowing settling and consequent clogging. Generators are provided with agitators which are operated to stir the ash up with the water so that the whole mass is carried off when the drain cock is opened.
If sewer connections cannot be made in such a way that the ash is entirely carried away, it is best to run the liquid mass into a settling basin outside of the building. This should be in the form of a shallow pit which will allow the water to pass off by soaking into the ground and by evaporation, leaving the comparatively dry ash in the pit. This ash which remains is essentially slaked lime and can often be disposed of to more or less advantage to be used in mortar, whitewash, marking paths and any other use for which slaked lime is suited. The disposition of the ash depends entirely on local conditions. An average analysis of this ash is as follows:
Sand....................... 1.10 per cent.
Carbon..................... 2.72 "
Oxide of iron and alumina.. 2.77 "
Lime....................... 64.06 "
Water and carbonic acid.... 29.35 "
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100.00
GENERATOR CONSTRUCTION
The water for generating purposes is carried in the large tank-like compartment directly below the carbide chamber. See Figure 11. This water compartment is filled through a pipe of such a height that the water level cannot be brought above the proper point or else the water compartment is provided with a drain connection which accomplishes this same result by allowing an excess to flow away.
The quantity of water depends on the capacity of the generator inasmuch as there must be one gallon for each pound of carbide required. The generator should be of sufficient capacity to furnish gas under working conditions from one charge of carbide to all torches installed for at least five hours continuous use.