Oxy-Acetylene Welding and Cutting / Electric, Forge and Thermit Welding together with related methods and materials used in metal working and the oxygen process for removal of carbon

by Harold P. Manly

To charge the generator, proceed as follows: Open the vent valve by turning the handle which extends over the filling tube until it stands at a right angle with the generator. Open the valve in the water filling pipe, and through this fill with water until it runs out of the overflow pipe of the drainage chamber, then close the valve in the water filling pipe and vent valve. Remove the carbide filling plugs and fill the hopper with 1-1/4"x3/8" carbide ("nut" size). Then replace the plugs and the safety-locking lever chains. Now rewind the motor weight. Run the pressure up to about five pounds by raising the controlling diaphragm valve lever by hand (Figure 12, lever marked E). Then raise the blow-off lever, allowing the gas to blow off until the gauge shows about two pounds; this to clear the generator of air mixture. Then run the pressure up to about eight pounds by raising the controlling valve lever E, or until this controlling lever rests against the upper wing of the fan governor, and prevents operation of the feed motor. After this is done, the motor will operate automatically as the gas is consumed.

Should the pressure rise much above the blow-off point, the safety controlling diaphragm valve will operate and throw the safety clutch in interference and thus stop the motor. This interference clutch will then have to be returned to its former position before the motor will operate, but cannot be replaced before the pressure has been reduced below the blow-off point.

The parts of the feed mechanism illustrated in Figure 12 are as follows: A, motor drum for weight cable. B, carbide filling plugs. C, chains for connecting safety locking lever of motor to pins on the top of the carbide plugs. D, interference clutch of motor. E, lever on feed controlling diaphragm valve. F, lever of interference controlling diaphragm valve that operates interference clutch. G, feed controlling diaphragm valve. H, diaphragm valve controlling operation of interference clutch. I, interference pin to engage emergency clutch. J, main shaft driving carbide feeding disc. Y, safety locking lever. Recharging Generator.--Turn the agitator handle rapidly for several revolutions, and then open the residuum valve, having five or six pounds gas pressure on the machine. If the carbide charge has been exhausted and the motor has stopped, there is generally enough carbide remaining in the feeding disc that can be shaken off, and fed by running the motor to obtain some pressure in the generator. The desirability of discharging the residuum with some gas pressure is because the pressure facilitates the discharge and at the same time keeps the generator full of gas, preventing air mixture to a great extent. As soon as the pressure is relieved by the withdrawal of the residuum, the vent valve should be opened, as if the pressure is maintained until all of the residuum is discharged gas would escape through the discharge valve.

Having opened the vent pipe valve and relieved the pressure, open the valve in the water filling tube. Close the residuum valve, then run in several gallons of water and revolve the agitator, after which draw out the remaining residuum; then again close the residuum valve and pour in water until it discharges from the overflow pipe of the drainage chamber. It is desirable in filling the generator to pour the water in rapidly enough to keep the filling pipe full of water, so that air will not pass in at the same time.

After the generator is cleaned and filled with water, fill with carbide and proceed in the same manner as when first charging.

Carbide Feed Mechanism.--Any form of carbide to water machine should be so designed that the carbide never falls directly from its holder into the water, but so that it must take a more or less circuitous path. This should be true, no matter what position the mechanism is in. One of the commonest types of forced feed machine carries the carbide in a hopper with slanting sides, this hopper having a large opening in the bottom through which the carbide passes to a revolving circular plate. As the pieces of carbide work out toward the edge of the plate under the influence of the mass behind them, they are thrown off into the water by small stationary fins or plows which are in such a position that they catch the pieces nearest the edges and force them off as the plate revolves. This arrangement, while allowing a free passage for the carbide, prevents an excess from falling should the machine stop in any position.

When, as is usually the case, the feed mechanism is actuated by the rise or fall of pressure in the generator or of the level of some part of the gas holder, it must be built in such a way that the feeding remains inoperative as long as the filling opening on the carbide holder remains open.

The feed of carbide should always be shut off and controlled so that under no condition can more gas be generated than could be cared for by the relief valve provided. It is necessary also to have the feed mechanism at least ten inches above the surface of the water so that the parts will never become clogged with damp lime dust.