The most satisfactory fire is that from a fuel gas torch built for this work. These torches are simply forms of Bunsen burners, mixing the proper quantity of air with the gas to bring about a perfect combustion. Hose lines lead to the mixing tube of the gas torch, one line carrying the gas and the other air under a moderate pressure. The air line is often dispensed with, allowing the gas to draw air into the burner on the injector principle, much the same as with illuminating gas burners for use with incandescent mantles. Valves are provided with which the operator may regulate the amount of both gas and air, and ordinarily the quality and intensity of the flame.
When gas is not available, recourse may be had to the gasoline torch made for brazing. This torch is built in the same way as the small portable gasoline torches for soldering operations, with the exception that two regulating needle valves are incorporated in place of only one.
The torches are carried on a framework, which also supports the work being handled. Fuel is forced to the torch from a large tank of gasoline into which air pressure is pumped by hand. The torches are regulated to give the desired flame by means of the needle valves in much the same way as with any other form of pressure torch using liquid fuel.
Another very satisfactory form of torch for brazing is the acetylene-air combination described in the chapter on welding instruments. This torch gives the correct degree of heat and may be regulated to give a clean and easily controlled flame.
Regardless of the source of heat, the fire or flame must be adjusted so that no soot is deposited on the metal surfaces of the work. This can only be accomplished by supplying the exact amounts of gas and air that will produce a complete burning of the fuel. With the brazing torches in common use two heads are furnished, being supplied from the same source of fuel, but with separate regulating devices. The torches are adjustably mounted in such a way that the flames may be directed toward each other, heating two sides of the work at the same time and allowing the pieces to be completely surrounded with the flame.
Except for the source of heat, but one tool is required for ordinary brazing operations, this being a spatula formed by flattening one end of a quarter-inch steel rod. The spatula is used for placing the brazing metal on the work and for handling the flux that is required in this work as in all other similar operations.
Spelter.--The metal that is melted into the joint is called spelter. While this name originally applied to but one particular grade or composition of metal, common use has extended the meaning until it is generally applied to all grades.
Spelter is variously composed of alloys containing copper, zinc, tin and antimony, the mixture employed depending on the work to be done. The different grades are of varying hardness, the harder kinds melting at higher temperatures than the soft ones and producing a stronger joint when used. The reason for not using hard spelter in all cases is the increased difficulty of working it and the fact that its melting point is so near to some of the metals brazed that there is great danger of melting the work as well as the spelter.
The hardest grade of spelter is made from three-fourths copper with one-fourth zinc and is used for working on malleable and cast iron and for steel.
This hard spelter melts at about 1650° and is correspondingly difficult to handle.