BOTTLING CHAMPAGNE AT MESSRS. MOËT & CHANDON’S, EPERNAY. (p. 107)
Extensive as are the vineyards owned by Messrs. Moët and
Chandon, the yield from them is utterly inadequate to the enormous demand which the great Epernay firm are annually called upon to supply, and large purchases have to be made by their agents from the growers throughout the Champagne. The wine thus secured, as well as that grown by the firm, is duly mixed together in such proportions as will ensure lightness with the requisite vinosity, and fragrance combined with effervescence, a thorough amalgamation being effected by stirring up the wine with long poles provided with fan-shaped ends. If the vintage be indifferent in quality the firm have scores of huge tuns filled with the yield of more favoured seasons to fall back upon to ensure any deficiencies of character and flavour being supplied.
The casks of wine to be blended are raised from the cellars, half a dozen at a time, by means of a lift provided with an endless chain, and worked by the steam-engine of which we have already spoken. They are emptied, through traps in the floor of the room above, into the huge vats which, standing upon a raised platform, reach almost to the ceiling. From these vats the fluid is allowed to flow through hose into rows of casks stationed below. Before being bottled the wine reposes for a certain time, is next duly racked and again blended, and is eventually conveyed through silver-plated pipes into oblong reservoirs, each fitted with a dozen syphon-taps, so arranged that directly the bottle slipped on to one of them becomes full the wine ceases to flow.
Upwards of 200 workpeople are employed in the salle de tirage at Messrs. Moët and Chandon’s, which, while the operation of bottling is going on, presents a scene of bewildering activity. Men and lads are gathered round the syphon-taps briskly removing the bottles as they become filled, and supplanting them by empty ones. Other lads hasten to transport the filled bottles on trucks to the corkers, whose so-called “guillotine” machines send the corks home with a sudden thud. The corks being secured with agrafes the bottles are placed in large flat baskets called manettes, and wheeled away on tracks, the quarts being deposited in the cellars by means of lifts, while the pints slide
down an inclined plane by the aid of an endless chain, which raises the trucks with the empty baskets at the same time the full ones make their descent into the cellars. What with the incessant thud of the corking machines, the continual rolling of iron-wheeled trucks over the concrete floor, the rattling and creaking of the machinery working the lifts, the occasional sharp report of a bursting bottle, and the loudly-shouted orders of the foremen, who display the national partiality for making a noise to perfection, the din becomes at times all but unbearable. The number of bottles filled in the course of the day naturally varies, still Messrs. Moët and Chandon reckon that during the month of June a daily average of 100,000 are taken in the morning from the stacks in the salle de rinçage, washed, dried, filled, corked, wired, lowered into the cellars and carefully arranged in symmetrical order. This represents a
total of two and a half million bottles during that month alone.
The bottles on being lowered into the cellars, either by means of the incline or the lifts, are placed in a horizontal position, and with their uppermost side daubed with white chalk, are stacked in layers from two to half-a-dozen bottles deep with narrow oak laths between. The stacks are usually about six or seven feet high and 100 feet and upwards in length. Whilst the wine is thus reposing in a temperature of about 55° Fahrenheit, fermentation sets in, and the ensuing month is one of much anxiety. Thanks, however, to the care bestowed, Messrs. Moët and Chandon’s annual loss from bottles bursting rarely exceeds three per cent., though fifteen was once regarded as a respectable and satisfactory average. The broken glass is a perquisite of the workmen, the money arising from its sale, which at the last distribution amounted to no less than 20,000 francs, being divided amongst them every couple of years.
