sand, stone, and pozzuolanic material found on the Isthmus; investigations as to the relative resistance to corrosion of various types of wire screens for use in the Canal Zone; into the suitability for use, in concrete sea-wall construction, of sand and stone from the vicinity of San Francisco; into the properties of reinforced concrete floor slabs; routine tests of reinforcing metal, and of reinforced concrete beams and columns, for the Supervising Architect of the Treasury Department, etc. The results have been set forth in three bulletins[9] which describe the methods of conducting these tests and also tests on constituent materials of concrete and plain concrete beams. In addition, there are in process of publication a number of bulletins giving the results of tests on reinforced concrete beams, columns, and floor slabs, concrete building blocks, etc.
The Northampton laboratory was established because it is in the center of the Lehigh cement district, and therefore available for the mill sampling and testing of purchases of cement made by the Isthmian Canal Commission; it is also available for tests of cement purchased in the Lehigh district by the Supervising Architect and others. It is in a building, the outer walls of which are of cement plaster applied over metal lath nailed to studding. The partitions are of the same construction, and the floors and roof are of concrete throughout.
The inspection at the factories and the sampling of the cement are under the immediate direction of the Commission; the testing is under the direction of the U. S. Geological Survey. A large force of employees is required, in view of the magnitude of the work, which includes the daily testing of consignments ranging from 5,000 to 10,000 bbl., sampled in lots of 100 bbl., which is equivalent to from 50 to 100 samples tested per day.
The cement to be sampled is taken from the storage bins and kept under seal by the chief inspector pending the results of the test. The quantity of cement sampled is sufficient for the tests required under the specifications of the Isthmian Canal Commission, as well as for preliminary tests made by the cement company, and check tests made at the Geological Survey laboratory, at Pittsburg.
The tests specified by the Commission include determination of
specific gravity, fineness of grinding, time of setting, soundness, tensile strength (with three parts of standard quartz sand for 7 and 28 days, respectively), and determination of sulphur anhydride (SO3), and magnesia (MgO).
The briquette-making and testing room is fitted with a mixing table, moist closet, briquette-storage tanks, and testing machines. The mixing table has a concrete top, in which is set plate glass, 18 in. square and 1 in. thick. Underneath the table are shelves for moulds, glass plates, etc.
The moist closet, 5 ft. high, 3 ft. 10 in. wide, and 1 ft. 8 in. deep, is divided into two compartments by a vertical partition, and each compartment is fitted with cleats for supporting thirteen tiers of glass plates. On each pair of cleats, in each compartment, can be placed four glass plates, each plate containing a 4-gang mould, making storage for 416 briquettes. With the exception of the doors, which are of wood lined with copper, the closet is of 1:1 cement mortar, poured monolithic, even to the cleats for supporting the glass plates.
The immersion tanks, of the same mortar, are in tiers of three, supported by a steel structure. They are 6¼ ft. long, 2¼ ft. wide, and 6 in. deep, and 2,000 briquettes can be stored in each tank. The overflow from the top tank wastes into the second, which, in turn, wastes into the third. Water is kept running constantly.
The briquette-testing machine is a Fairbanks shot machine with a capacity of 2,000 lb., and is regulated to apply the load at the rate of 600 lb. per min. Twenty-four 4-gang moulds, of the type recommended by the Special Committee on Uniform Tests of Cement, of the American Society of Civil Engineers, are used.