After the length of the bushings is corrected the shield-plates may be assembled, made fast and tested by rocking them up and down, searching for signs of sticking. If none occurs, the work has been correctly done, and there will be no trouble from poor regulation due to friction of the shield-plates.
The Baffler
The water which goes to the step-bearing passes through a baffler, the latest type of which is shown by Fig. [23]. It is a device for restricting the flow of water or oil to the step- and guide-bearing. The amount of water necessary to float the machine and lubricate the guide-bearing having been determined by calculation and experiment, the plug is set at that point which will give the desired flow. The plug is a square-threaded worm, the length of which and the distance which it enters the barrel of the baffler determining the amount of flow. The greater the number of turns which the water must pass through in the worm the less will flow against the step-pressure.
FIG. 23
The engineers who have settled upon the flow and the pressure decided that a flow of from 4-1/2 to 5-1/2 gallons per minute and a step-pressure of from 425 to 450 pounds is correct. These factors are so dependent upon each other and upon the conditions of the step-bearing itself that they are sometimes difficult to realize in every-day work; nor is it necessary. If the machine turns freely with a lower pressure than that prescribed by the engineers, there is no reason for raising this pressure; and there is only one way of doing it without reducing the area of the step-bearing, and that is by obstructing the flow of water in the step-bearing itself.
A very common method used is that of grinding. The machine is run at about one-third speed and the step-water shut off for 15 or 20 seconds. This causes grooves and ridges on the faces of the step-bearing blocks, due to their grinding on each other, which obstruct the flow of water between the faces and thus raises the pressure. It seems a brutal way of getting a scientific result, if the result desired can be called scientific. The grooving and cutting of the step-blocks will not do any harm, and in fact they will aid in keeping the revolving parts of the machine turning about its mechanical center.
The operating engineer will be very slow to see the utility of the baffler, and when he learns, as he will sometime, that the turbine will operate equally well with a plug out as with it in the baffler, he will be inclined to remove the baffler. It is true that with one machine operating on its own pump it is possible to run without the baffler, and it is also possible that in some particular case two machines having identical step-bearing pressures might be so operated. The baffler, however, serves a very important function, as described more fully as follows: It tends to steady the flow from the pump, to maintain a constant oil film as the pressure varies with the load, and when several machines are operating on the same step-bearing system it is the only means which fixes the flow to the different machines and prevents one machine from robbing the others. Therefore, even if an engineer felt inclined to remove the baffler he would be most liable to regret taking such a step.
If the water supply should fail from any cause and the step-bearing blocks rub together, no great amount of damage will result. The machine will stop if operated long under these conditions, for if steam pressure is maintained the machine will continue in operation until the buckets come into contact, and if the step-blocks are not welded together the machine may be started as soon as the water is obtained. If vibration occurs it will probably be due to the rough treatment of the step-blocks, and may be cured by homeopathic repeat-doses of grinding, say about 15 seconds each. If the step-blocks are welded a new pair should be substituted and the damaged ones refaced.