Shoulders may also be finished for "levant." After soaking, splitting, and shaving to substance, they are drum-sumached, machine sammed, and oiled up to dry. They are stained with logwood on the grain, and at once printed with the typical "levant grain," blacked and dried out. They are then softened by machine, seasoned with logwood and albumen, glazed, grained and oiled lightly with mineral oil. It will be observed that stuffing is omitted.
Bellies may be dressed for linings. After soaking and splitting to the required substance, they are bleached in a weak and warm solution of oxalic acid, and drum-sumached at 110° F. After slicking well out they are hand-stuffed on the grain with dubbin and water, or merely oiled, and hung up to samm. They are then set-out flesh and grain. If the grain be coarse, it is buffed and reset. After drying out the flesh is fluffed and the grain dusted with French chalk.
In this section may be conveniently discussed the manufacture of legging leather. Whilst in many respects a typical dressing leather there are some rather important differences from the average upper leather. Broadly speaking, the differences are that legging leather needs a smooth grain, greater firmness and more thorough tannage on account of the absence of stuffing.
The liming and bating are somewhat similar to dressing leather, though a shorter liming with sulphides and a milder bating would be in order. The tannage is mellow, but not so much as is usual for upper leather. Thus gambier is used, but more valonia and myrabs are employed, and the liquors may be strengthened with chestnut and quebracho extracts. The hides are rounded before tanning into long butts or backs, and the tannage is commenced in suspenders (18°-40°), which are kept acid by the addition of lactic or acetic acid, in order to obtain the required firmness; the goods are three weeks in these liquors. The backs next go through rounds of dusters (40°-50°), in which they are put down with oak bark and Natal bark. They are six weeks in this section, and then pass to the layers. Three layers are given, first 50° for one week; second 55° for two weeks; and third 60° for two weeks. The tannage thus takes fourteen weeks.
In finishing, the goods are soaked and split, and then scoured flesh and grain. They are heavily sumached, slicked out thoroughly, oiled up with linseed oil and dried out. They are then next damped back, stoned and flatted. After further wetting and tempering they are dressed with Irish moss and tallow on the flesh, and with gum tragacanth on the grain. They are glassed whilst drying out, and then stained twice and glassed again. They are again brushed, seasoned and glassed by machine.
REFERENCE.
Bennett, "Manufacture of Leather," pp. 197-201 and 301-308.
SECTION IX.—BAG LEATHER
Hides to be tanned for bag leather receive a treatment which is little different in fundamental principle from that of dressing hides for upper leather, except that the tannage is usually shorter. Hides for bags and portmanteaux represent a type of dressing leather in which the outstanding features are that the goods are split but not rounded. The splitting is done at all stages, according to the requirements of the tanner. Some tanners split "green," i.e. split the pelt itself. The advantage of this is that the fleshes may then be treated in quite a different way, e.g. pickled or given a much cheaper tannage. Other manufacturers split after tanning, the advantage being that there is much less material to handle. The general opinion, however, favours a middle course in which the hides are split after being in the tan liquors for a short time. The advantage of this course is that the hides are easiest to split under these conditions—a great consideration—being coloured through with tan, just a little plumped, but not hard. A smoother flesh is obtained together with more even substance. Here again, however, are differences; some tanners prefer to split after two days, others after two weeks in tan. Much depends upon the nature of the tan and the strength of the liquors.
For this class of work, flat, spready and evenly grown cowhides are obviously the most suitable material, and are invariably used. It is important, however, that the grain be good, and free from scratches and similar defects. The tannage must be sweet and mellow, i.e. contain no acid and little astringent tan. Hence myrabolans and gambier have always been the favourite tanning materials. A soft and mellow tannage is the more important, inasmuch as the leather is not heavily stuffed with grease in finishing. These types of method for tanning split hides will now be outlined, and the nature of the currying then indicated.