Whether the material be for bone or skin gelatine, however, it will be seen that the extraction is conducted in an acid condition and the resulting sol is also acid. Most usually the decolorization and filtration processes are also conducted with such an acid sol. From what has been said (Section IV., p. [235]) of the value of dibasic inorganic acids as clarifying agents, it will be understood that the presence of sulphurous acid at this stage is of great advantage in the production of a clear and bright gelatine. Indeed, it is well known in trade circles that sulphurous acid gelatines are usually of exceptional clarity and brightness.
The disadvantage of sulphurous acid processes is also found in the same fact that both sol, gel and cake are in an acid condition. To complete the bleach it is sometimes necessary to add sulphurous acid to the sol after extraction, or even after evaporation, but this is to be avoided if possible. Usually the ideal attempted is that the bleaching action should be as much as possible before extraction; the excess of sulphurous acid is then washed off just before the extraction, as far as practicable, and the rest is boiled off during extraction. The ideal is practically never attained, for the acid is strongly adsorbed, and the result is that the finished article is always an acid gelatine, and sometimes indeed very decidedly such. The acid condition is objectionable in the case of some forms of filter press on account of the solvent action on the metals, and is objectionable in evaporation for similar reasons. Acid gelatines are also objectionable for many purposes for which gelatine is usually sold, and this limits the commercial possibilities of the product thus obtained.
Sulphurous acid is itself, of course, a gas, and whilst the gas itself has been used for treating the material (e.g. bones), it has been found not only more convenient but also more effective to use an aqueous solution. This is mainly because it is possible to attain a greater adsorption in a liquor. Unfortunately, however, sulphurous acid is not a very soluble gas, and although 8-10 per cent. solutions may be, with great care, obtained, they are really supersaturated and readily yield the gas, even with slight mechanical agitation. Solutions even of 2 to 3 per cent. strength are also liable to this, and the general experience is that 1 to 2 per cent. solutions are most economical and convenient for practical purposes. As the freight on weak solutions is prohibitive, the manufacturer using sulphurous acid is faced with the necessity either of purchasing cylinders of sulphur dioxide liquefied by pressure or making the gas and solution himself. The former is the most convenient course when only small amounts are required, but the latter preferable for a gelatine factory of any size. Sulphurous acid is easily manufactured by burning sulphur and leading the fumes by induced draught up a scrubber down which water slowly trickles. Forced draught may also be used, as in the Sachsenburg plant.
Of the other reducing agents which have been used, sodium hydrosulphite (Na2SO2) deserves mention. It is a very powerful reducing agent, and has been found most useful when employed as an assistant to sulphurous acid. This reagent is usually added to the sol, after evaporation and before gelation. It is sold as a white powder, usually under trade names. Sometimes a mixture of bisulphite and powdered zinc replaces it, but this is objectionable for pure food gelatines. Its use also involves an impurity in the finished article, and a greater amount of "inorganic ash."
Bleaching by Oxidation.—Many oxidizing agents have been suggested for bleaching gelatine, but most of them have some practical disadvantage. Most of them contradict the maxim (previously noted, pp. [222-223]) that it is desirable to avoid adding any soluble substance, as this involves a permanent impurity, possibly concentrated to supersaturation in the finishing processes, and possibly involving a disadvantageous lyotrope influence. There is another objection to oxidizing agents also; whilst their bleaching action on the pigments is undoubted, some of them have also a special action upon the gelatine itself which is in reality akin to tanning, and may indeed involve an insolubilization of the gelatine. Thus, chlorine gas (which Meunier patented for tanning) has been used for bleaching gelatine, but the conditions of success have not yet been thoroughly elucidated, and it is problematical indeed whether the process is consistent with best results. Hypochlorites and bleaching powder have also a similar action, which has been utilized with some success in practice. Rideal suggests that a suitable concentration for these reagents is 1:2000, and emphasizes the care necessary. An advantage of all these chlorinations is the formation of the strongly antiseptic chloramines, which preserve the gelatine from putrefaction. Ozone has also been tried as an oxidation bleach for gelatine, but not successfully, partly on account of difficulties in controlling the quantity used. Peroxide of soda has also been used, but it is not only alkaline, but liable to contain sodium hydrate and carbonate as impurities, and this involves neutralization either before use or in the gelatine sol, and the consequent presence of sodium salts in the finished article. Peroxide of calcium is open to the same objections, except that calcium is more easily removed from the sol than sodium. Rideal's suggestion for removing this lime, viz. precipitation by a current of carbonic acid, merits attention in this and in other directions also. Rideal also states that in the case of an acid bone gelatine, a good peroxide of lime is almost an ideal reagent for bleaching, inasmuch as "the lime carries down phosphate, several impurities and colouring matters." It thus acts as bleach, as neutralizing agent, and as precipitant, and the precipitate itself is a strong adsorbent. On account of its freedom from bases, and because its residue is simply water, peroxide of hydrogen has been found of great service in practice, and in most factories it has shown itself superior not only to the other peroxides, but also to all other oxidizing agents. Its application is simple, a concentrated solution being added to the gelatine sol before or after evaporation. It is the most "fool-proof" of all the oxidizing agents used in bleaching, and it yields the purest product. Its bleaching action is perfectly satisfactory, but only in a non-acid sol. Hydrogen peroxide is moderately stable in acid solution, and its bleaching action is best in slightly alkaline solution. An acid sol bleaches too slowly, or not at all; an alkaline sol induces evolution of oxygen and consequent waste. The great disadvantage of peroxide of hydrogen is its great expense, which is enhanced by an increasing demand for it in other industries. A minor disadvantage is its instability, which leads to loss in transit and storage. It is sold usually in strengths indicated by the volume of oxygen obtained from unit volume of the solution, when treated with permanganate in a nitrometer (e.g. "15 vols. peroxide").
It is a fortunate feature of both the oxidizing and reducing agents usually employed in bleaching, that they have considerable antiseptic power. This assists materially in preserving the gelatine from putrefaction during the critical period between extraction and concentration.
REFERENCES.
"Glue and Glue Testing," S. Rideal, D.Sc., 2nd ed., pp. 61-66, 78-82.
"Gelatine, Glue, and Allied Products," T. Lambert, pp. 29, 30, 49, 51.
"Chemical Engineering," J.R. San. Inst., No. 2, 1910. S. Rideal.
On adsorption phenomena:
1. "Chemistry of Colloids," Dr. W. W. Taylor.
2. "Chemistry of Colloids," V. Pöschl.
3. "Chemistry of Colloids," Zsigmondy and Spear.
4. "Chemistry and Physics of Colloids," E. Halschek.
5. "Surface Tension and Surface Energy," Willows and Hatschek.
SECTION VI.—EVAPORATION
The evaporation of the weak gelatine sols (3-9 per cent.) obtained by the processes described in previous sections into sols of such concentration (20-55 per cent.) that they readily set to a stiff gel on cooling, is now an essential feature of gelatine manufacture, and is one of the most important processes.